Kev xaiv cov khoom siv rau Custom Helical Gears-Steel, Brass, lossis Yas (POM)

Cov khoom siv txiav txim siab txog lub neej kev pabcuam, thauj khoom-cov kabmob muaj peev xwm, cov yam ntxwv ntawm lub suab nrov, thiab tus nqi- kev ua tau zoo ntawm qhov kawg ntawm lub iav. Kev xaiv cov khoom siv tsis raug yuav cuam tshuam rau kev ua haujlwm ntawm lub zog thiab tuaj yeem ua rau lawv siv tsis tau. Raws li ib tugkev precision mechanical Cheebtsam chaw tsim tshuaj paus, tom qab kev koom tes nrog ntau tus neeg siv khoom, Kuv ntseeg tias koj tuaj yeem txiav txim siab seb puas yuav xaiv lub zog ntawm cov hlau tsis muaj zog, qhov corrosion kuj ntawm tooj dag, los yog lub suab nrov txo cov nyhuv ntawm engineering yas rau koj lub iav kis tau tus mob project?

Hansheng Automation yuav tshuaj xyuas peb feem ntauhelical iavcov ntaub ntawv- steel, tooj dag, thiabPOM yas- thiab qee cov tswv yim xaiv hauv kab lus, vam tias yuav pab tau koj.

Ua ntej piav qhia txog cov ntaub ntawv tshwj xeeb, cia peb ua ntej tsim cov txheej txheem xaiv. Thaum ib tus neeg siv khoom xaiv peb los kho cov iav helical rau lawv, peb yuav ntsuas cov ntawv thov scenario raws li tsib yam tseem ceeb hauv qab no thaum lees paub cov khoom siv iav xaiv.

Hlau helical iavfeem ntau yog qhov kev xaiv zoo tshaj plaws rau kev lag luam fais fab kis. Cov iav hlau feem ntau yog ua los ntawm cov hlau (xws li 1045), hlau alloy (xws li 4140 lossis 8620), lossis stainless hlau (303, 304, lossis 316). Cov yam ntxwv ntawm cov hlau yog tias nws tuaj yeem txais ntau hom kev kho cua sov, xws li carburizing, induction hardening, lossis nitriding txheej txheem.Kub khocov iav tuaj yeem ua tiav qhov tawv tawv tawv heev thaum tuav cov tub ntxhais tawv thiab cov hlua khi kom nqus tau cov khoom thauj.

Qhov zoo

Lub ntsiab kom zoo dua ntawmsteel siab zog iavyog lawv cov load-cov kabmob muaj peev xwm.Raws li AGMA 2001-D04 txoj kev suav, yam xws li qib khoom, qib hardness, thiab hom kev kho cua sov ncaj qha cuam tshuam rau lub iav lub peev xwm thauj khoom-nrog carburized thiab case-hardened steels (xws li 8620} los yog 9310 hardness ntawm RC-6, 2000-2001) tsis kam mus rau ob qho tib si hu rau qaug zog (pitting) thiab hniav bending qaug zog.

Cov iav steel muaj qhov hnav tsis zoo thiab ua kom puas, ua rau lawv haum rau kev ua haujlwm tsis tu ncua, siab - nrawm, thiab siab ua haujlwm siab. Yog tias lubricated thiab tswj kom zoo, cov txheej txheem steel tuaj yeem kav ntev mus rau kaum xyoo. Ntxiv rau,CNC machined steel iavtuaj yeem tswj tau nruj heev (ISO 1328-1 Qib 5 lossis zoo dua).

Qhov tsis zoo

Nws qhov tsis zoo yog tias nws muaj qhov hnyav thiab nce qhov system inertia, uas tsis yog tus phooj ywg rau cov khoom siv lossis kev siv uas yuav tsum tau pib nres. Thiab tsis tas yuav muab cov roj los yog roj, cov hlau rau cov hlau sib cuag tuaj yeem ua rau raug mob thiab jamming. Lwm qhov tsis zoo yog tias cov hlau zoo tib yam tuaj yeem xeb thiab xeb, thiab muaj suab nrov ua haujlwm.

Zoo tshaj rau

Kev lag luamsteel iavyog qhov kev xaiv zoo tshaj plaws rau kev siv xws li tsheb sib kis kab mob thiab kev sib txawv, hnyav-cov khoom siv ua haujlwm (conveyors, crushers, mining machinery), siab - precision CNC mechanical drive devices, etc.

Brass helical iavmuab cov neeg kho tshuab lub zog nruab nrab (lub zog tensile feem ntau 300-500 MPa, kwv yees li 40-60% ntawm cov pa roj carbon steel) thiab kev sib txhuam zoo, feem ntau yog siv hauv cov cuab yeej precision. Cov iav tooj dag feem ntau yog siv los ntawm cov hlau xws li C36000 (yooj yim txiav tooj dag) lossis tooj dag navy. Qhov loj tshaj feature yog zoo heev processability; Nws tsim cov chips me me thiab muaj qhov hnav tsawg heev ntawm cov cuab yeej txiav. Ntawm tus nqi tsim nyog, nws tuaj yeem tsim cov cuab yeej siv tau zoo heev thiab meej precision tooj dag zog.

Qhov tseem ceeb, tooj dag excels nyob rau hauv worm iav daim ntawv thov - tooj dag worm log ua ke nrog steel worms sawv cev rau kev lag luam tus qauv configuration vim kev pom zoo load faib thiab hnav cov yam ntxwv.

Qhov zoo

Cov yam ntxwv tseem ceeb ntawm cov khoom no yog nws lub siab lubricity. Tshwj xeeb tshaj yog thaum tooj dag siv ua ke nrog hlau, cov nyhuv zoo heev.Tsawg suab nrov iavkuj feem ntau yog ua los ntawm tooj dag, vim cov khoom no yog softer dua steel thiab muab kev co zoo damping. Tsis tas li ntawd, cov iav tooj dag muaj qhov zoo heev corrosion tsis kam rau dej.

Qhov tsis zoo

Qhov tsis zoo ntawm tooj dag kuj pom tseeb, vim tias nws lub zog tensile thiab cov txiaj ntsig txwv qis dua cov hlau, ua rau nws tsis haum rau kev cuam tshuam loj lossis hnyav - daim ntawv thov. Lwm qhov tsis zoo yog tias piv rau cov hlau, tooj dag tsis yog cua sov-resistant; Raws li qhov kub thiab txias, nws lub zog yuav sai sai. Thaum kawg, vim qhov kev hloov pauv tseem ceeb ntawm tus nqi tooj liab, tus nqi ntawm cov khoom siv tooj dag kuj yuav tsum xav txog seb lawv puas pheej yig dua li cov qauv hlau.

Zoo tshaj rau

Self lubricating iavua los ntawm tooj dag (los yog ua ke nrog hlau) yog tsim nyog rau precision ntsuas, ntsuas, thiab ntsuas, moos mechanisms, cab iav tsav ( tooj dagworm iavua ke nrog steel worm iav yog tus qauv), qis- daim ntawv thov suab nrov uas yuav tsum tau siv nruab nrab, ib puag ncig hauv hiav txwv, lossis cov khoom ntsuas dej, thiab lwm yam.

Nco tseg:Cov iav tooj dag feem ntau pom zoo rau kev sib cuag nrog cov kev ntxhov siab zoo hauv qab cov hlau tawv tawv, ua rau lawv tsis tsim nyog rau kev siv hluav taws xob sib kis hnyav heev.

Hauv engineering thermoplastics, tshwj xeeb tshaj yogPOM helical iav, tej zaum koj yuav paub txog cov khoom no los ntawm cov npe lag luam Delrin (DuPont Seisteel) lossis Acetal (Acetal). POM, raws li ib tug semi crystalline engineering thermoplastic, muaj rigidity, zoo heev dimension stability, thiab kuj yuav ua tau loj- ua los ntawm CNC machining los yog txhaj molding.Yas helical iavua los ntawm POM muaj ib tug lawm du thiab chemically resistant nto.

Qhov zoo

Qhov zoo tshaj plaws ntawm POM yog nws lub teeb yuag, uas yog li 80% sib dua li hlau. Nws yog cov khoom siv zoo tshaj plaws rauntsiag to zogthiab muaj suab nrov zoo heev thiab kev vibration damping. POM iav yog qhov tseem ceebtus kheej lubricating yas iav, uas txhais tau tias lawv tuaj yeem ua haujlwm tsis muaj roj lossis roj. Nyob rau tib lub sijhawm, nws kuj muaj kev qaug zog zoo heev thiab hnav tsis kam. Tsis tas li ntawd, nws tseem tuaj yeem zam cov kuab tshuaj thiab roj. Rau kev kho mob thiab zaub mov kev lag luam,khoom noj khoom haus qib iavs tau tsim los ntawm cov qib POM tshwj xeeb ua raws li FDA thiab USDA kev ua raws cai.

Qhov tsis zoo

Qhov tsis zoo tshaj plaws yog tias nws lub zog tsis tuaj yeem muab piv rau cov hlau. Ntawm peb cov ntaub ntawv uas tau piav qhia hauv tsab xov xwm no, nws muaj qhov qis tshaj plaws load-cov kabmob muaj peev xwm thiab yuav ua tsis tau raws li qhov siab torque lossis cuam tshuam. Qhov thib ob, qhov kub thiab txias kuj yog ib qho kev txwv loj; Qhov ntsuas kub ua haujlwm ntawm POM yog nyob nruab nrab ntawm -40 ° C thiab 90 ° C, dhau qhov uas nws yuav muag thiab deform. Tsis tas li ntawd, txawm hais tias cov yas muaj qhov ruaj khov zoo, qhov kev hloov pauv me ntsis tuaj yeem tshwm sim vim qhov nqus dej los yog thermal expansion, uas tuaj yeem cuam tshuam rau meshing hauv high-precision daim ntaub ntawv.

Zoo tshaj rau

Delrin gears thiab acetal Cheebtsam ua los ntawm POM yog qhov kev xaiv zoo tshaj plaws rau kev siv xws li cov khoom siv hauv chaw ua haujlwm (lub tshuab luam ntawv, tshuab luam ntawv),cov cuab yeej kho mob(qhov twg lubrication yuav ua rau muaj kev pheej hmoo ntawm kev kis kab mob), cov khoom siv ua zaub mov (conveyors, bottling), thiab sib kis rau cov neeg hlau.

Txhawm rau pab koj nkag siab zoo dua qhov sib txawv ntawm peb cov ntaub ntawv, peb tau sau ib lub rooj rau koj siv.

Lus Cim: Kev tiv thaiv corrosion ntawm cov hlau feem ntau nyob ntawm hom (stainless steel vs. carbon steel) thiab txheej txheej.

Pom qhov no, tej zaum koj tseem yuav tsis paub meej txog yam khoom twg thaum kawg xaiv, tab sis nws tsis ua li cas. Hasnheng Automation tseem muab koj cov lus qhia txog kev txiav txim siab.

Thov nco ntsoov tias phau ntawv qhia kev xaiv iav no yog ua raws li peb tus kheej kev tsim khoom hauv kev kho ntau hom iav thiab tsuas yog siv rau kev siv xwb. Yog tias koj tsis tuaj yeem txiav txim siab lossis xav tau ib tus neeg los pab koj nrog lub tswv yim tshawb fawb, thov koj xav tautiv tauj pebthiab peb tuaj yeem teb sai sai rau koj cov kev xav tau.

Hu rau tam sim no

Xaiv Steel yog tias koj xav tau

• High load, siab torque daim ntaub ntawv:mobile hnyav- lub luag haujlwm conveyors, tsav tsheb log.
• Lub neej ua haujlwm ntev:Lub tshuab ua haujlwm 24/7, thiab tus nqi nres thiab hloov lub zog yog siab dhau.
• Qhov chaw ua haujlwm tsis zoo:kub siab, siab vibration los yog siab load.
• Nyiaj pab:Koj muaj peev nyiaj rau kev kho cua sov thiab lubrication system.

Xaiv tooj dag yog tias koj xav tau

• Tsawg suab nrov ua haujlwm:Ib puag ncig tsis tuaj yeem lees txais lub suab ntawm cov hlau cuam tshuam, tab sis lub zog yas tsis txaus.
• Cov cuab yeej Precision:xav tau kev txav du thiab tiv thaiv tom kev ua haujlwm.
• Corrosive ib puag ncig:raug dej los yog ntsev tsuag, thiab kev ua cov hlau tsis huv yog qhov nyuaj dhau.
• Nruab nrab load peev:tawm tsam qhov sib npaug ntawm qhov tsis muaj zog ntawm cov yas thiab cov tawv tawv heev ntawm cov hlau.

Xaiv POM yog tias koj xav tau

• Lub teeb Load Application:cov qauv sab hauv ntawm cov khoom siv hluav taws xob lossis cov khoom siv hauv tsev me me.
• Ib puag ncig muaj suab nrov heev:tsev kho mob, tshuab ntim khoom noj, lossis khoom siv hauv tsev.
• Lightweight tsim:Txhua gram ntawm qhov hnyav yog qhov tseem ceeb rau cov khoom siv nqa tau yooj yim lossis drones.
• Tsis xav tau lubrication:cleanroom ib puag ncig, ntawv ua los yog textile machinery.
• Khoom noj khoom haus qib / kev siv tshuaj kho mob:kev sib cuag ncaj qha nrog zaub mov lossis ib puag ncig tsis muaj menyuam.

Yog tias koj tseem tab tom kawm xaiv cov khoom siv iav, nco ntsoov tias ntau lub tshuab kis tau zoo siv txoj hauv kev sib xyaw, xws li steel worm drives brass gears, lossis steel pinion drives POM gears, kom ua kom zoo dua.

Kuv puas tuaj yeem sib xyaw cov ntaub ntawv sib txawv, xws li kev sib koom ua ke ntawm Steel iav nrog lub iav iav?

Tseeb, qhov no yog qhov tseeb heev. Kev xyaum ib txwm yog siv hlau pinion iav ua ke nrog cov yas helical iav loj iav. Qhov no tsis tsuas yog txo cov suab nrov, tab sis kuj txo cov kev sib txhuam thiab hnav ntawm mating iav. Txawm li cas los xij, nco ntsoov tias qhov txwv tsis pub thauj khoom ntawm tag nrho cov kab ke tom qab sib xyaw thiab kev sib txuam yog nyob ntawm cov iav yas tsis muaj zog.

Vim li cas Helical Gears kim dua los tsim dua Spur Gears?

Yog lawm, kev cai helical iav feem ntau yog me ntsis kim dua spur iav. Feem ntau vim tias Helix Angle yog qhov nyuaj rau kev ua haujlwm, qhov chaw ntawm CNC iav machining yog qhov nyuaj dua, txoj kev machining yuav ntev dua, thiab txhawm rau ua kom qhov tseeb ntawm lub kaum sab xis no, kev tshawb nrhiav kuj nyuaj dua.

Lub kaum sab xis helix cuam tshuam li cas cov iav xaiv?

Nws yuav muaj kev cuam tshuam. Thaum lub helical iav tig, yuav muaj axial thrust, thiab lub kaum sab xis ntau dua, qhov thrust ntau dua. Yog tias nws yog cov iav yas xws li POM helical iav, ntau lub zog axial tuaj yeem yooj yim ua rau nkag los yog deformation. Yog li yog tias lub axial load yog siab, siv Steel helical zog los yog siab - zog tooj dag yuav muaj kev ruaj ntseg dua.

Cov ntaub ntawv dab tsi kuv xav tau los muab rau cov khoom siv kev cai?

Txhawm rau muab koj cov lus qhia xaiv cov khoom siv thiab cov lus hais kom raug tshaj plaws, thov muab cov hauv qab no:

Cov duab kos duab ntxaws (nrog rau qhov tsis xws li modulus, tus lej ntawm cov hniav, lub kaum sab xis helix, thiab lwm yam).

Ua haujlwm (torque thiab ceev).

Daim ntawv thov ib puag ncig (xws li seb qhov kub thiab txias los yog tsis, thiab seb puas muaj corrosiveness).

Cov kev cai qib raug (AGMA lossis ISO).

Cia siab rau kev pab cuam lub neej thiab suab nrov yuav tsum tau.

Kev xaiv cov khoom siv yog thawj kauj ruam, thiab kev tsim cov iav raws li cov duab kos yog qhov thib ob. Txawm tias me ntsis yuam kev nyob rau hauv lub helix lub kaum sab xis los yog lub pitch txoj kab uas hla tuaj yeem ua rau iav tsis ua haujlwm, tsis hais cov khoom siv.

Qhov no yog vim li cas koom tes nrog tus kws tshaj lijcustomized iav manufacturersyog qhov tseem ceeb. Ib tus kws tshaj lij tsis yog muab kev pabcuam machining xwb; ntawm Hasnheng Automation, peb kuj muab cov lus qhia Tsim rau Kev Tsim Khoom (DFM). Peb tuaj yeem qhia rau koj seb koj xaiv 316 stainless hlau puas yuav raug nqi tsis tsim nyog vim muaj teeb meem machining, lossis seb puas yog qib tshwj xeeb ntawm POM yuav tsim nyog rau koj cov kev xav tau.

Nyob rau hauv peb lub Hoobkas, peb siv advancedCNC iav machiningmuaj peev xwm ua tau ntau yam khoom siv. Peb nkag siab txog qhov tshwj xeeb txiav tsis tsim nyog rau cov hlau thiab yas. Txawm hais tias koj xav tau ib tus qauv lossis 10,000 units rau kev tsim khoom loj, peb cov kev tswj xyuas nruj kom ntseeg tau tias cov iav ua tau raws li koj cov kev qhia tshwj xeeb. Raws li ib tugprecision iav tsum, peb lub hom phiaj muab koj nrog ib qho - nres kev daws teeb meem rau kev sib kis ntawm cov iav, txuag peb cov neeg siv khoom lub sijhawm, kev siv zog, thiab nqi.

Thaum kawg, dab tsi Hansheng xav qhia yog tias tsis muaj cov khoom siv "zoo tshaj" rau txhua lub iav, tsuas yog cov khoom tsim nyog tshaj plaws rau koj daim ntawv thov tshwj xeeb. Hlau muab lub zog tsis sib xws, tooj dag muaj qhov tseeb du, thiab POM coj kev ntsiag to thiab lub teeb. Los ntawm ua tib zoo soj ntsuam koj lub nra, ib puag ncig, thiab pob nyiaj siv, koj tuaj yeem ua kom zoo dua qhov kev ua tau zoo thiab lub neej ntawm koj tus qauv tsim.

Xav tau kev pab xaiv cov khoom tsim nyog rau kojkev cai helical iav? Hu rau peb pab neeg ua haujlwm engineering kom muaj kev sib tham dawb thiab nqe lus.

Raws li tus kws tshaj lij precision iav tsum, peb cov txheej txheem tsim khoom thiab kev soj ntsuam nruj me ntsis ua raws li kev lees paub thoob ntiaj teb cov qauv kev lag luam.

AGMA 2001-D04: Kev ntsuas qhov tseem ceeb thiab kev suav cov txheej txheem rau Involute Spur thiab Helical Gear Hniav.

TS EN ISO 1328 -1: 2013: Cylindrical iav - ISO system ntawm flank kam rau ua kev faib tawm.

VDI 2736: Thermoplastic Gear Hniav.

Machinery's Handbook (31st Edition): Gearing Section - Cov khoom siv thiab kev kho cua sov.

ASTM B16 / B16M: Txheem Specification rau Dawb-Txiav tooj dag qws, Bar thiab cov duab.