Sau los ntawm Derek|Hansheng Automation yog qhov zoo tshaj plaws
Iav broaching thiab iav shaping yog ob qho tib si txheej txheem hauv kev tsim khoomcov khoom siv sab hauv, tab sis lawv txawv heev nyob rau hauv cov nqe lus ntawm machining raug, ntau lawm voj voog, tooling nqi, thiab haum rau batch ntau thiab tsawg.
Ntawm Hansheng Automation, nrog rau ntau tshaj kaum xyoo ntawm tes- ntawm kev paub hauv kev tsim cov iav kev cai precision- npog plaub txheej txheem ntawmhobbing, caij ski, broaching, thiabtsim-Peb zoo siab los piav qhia qhov sib txawv tseem ceeb ntawm ob txoj haujlwm no. Peb cia siab tias cov ntaub ntawv no yuav pab tau koj.
Gear Broaching yog dab tsi?
Iav broachingyog ib qho -stroke cov txheej txheem tshem tawm cov khoom. Ib tug ntev, ntau- hniav txiav cuab yeej - lub broach - yog rub tawm linearly los ntawm lub bore ntawm ib tug workpiece nyob rau hauv ib tug tas mus li pass. Tsis muaj repositioning. Tsis muaj kev xeem thib ob. Ua kom tiav cov iav hniav profile yog tsim thaum lub sij hawm broach tawm ntawm qhov.
Ntawm Hansheng Automation, peb cov kev ua haujlwm broaching - khiav ntawm Nachi ntsug broaching tshuab - feem ntau yog siv rau sab hauv spur iav, splined bores, thiab lub nplhaib iav Cheebtsam. Peb tuaj yeem hais meej meej tias ib zaug cov cuab yeej kev cai broaching yog tsim, cov txheej txheem no yog qhov zoo tshaj plaws rau siab - ntim cov khoom ntim nrog cov geometry zoo ib yam, thiab nws muab kev ua haujlwm siab heev rau cov haujlwm nrog cov sijhawm xa khoom ceev.
Peb qhov kev ua tiav tau zoo: GB / T Qib 8-11 (ISO 8-11), nyob ntawm cov khoom siv, kev mob broach, thiab tshuab rigidity.
Gear Shaping yog dab tsi?
Gear shaping yog txheej txheem tsim ntau yam uas siv cov cuab yeej reciprocating los tsim cov hniav iav. Lub tshuab txiav, uas zoo ib yam li cov iav mating, txav nce thiab nqis thaum maj mam tig hauv synchronization nrog cov khoom ua haujlwm. Qhov kev ua "tsim" no tso cai rau lub cuab yeej maj mam rub tawm cov hniav profile los ntawm ntau yam mob stroke.
Tsis zoo li broaching, iav shaping tsis txwv rau ntawm - qhov. Nws yog qhov mus- daws qhov qhov muag tsis pom lossis lub zog nrog lub xub pwg nyom uas tiv thaiv lub cuab yeej los ntawm txhua txoj kev. Nws cov machining efficiency yog qis dua li cov iav broaching, tab sis nws muaj kev yooj yim dua li broaching nyob rau hauv adapting rau ntau yam iav qhov ntau thiab tsawg thiab complex hniav profiles.
Peb feem ntau siv cov txheej txheem no los tshuab cov iav sab hauv, cov iav sab nraud, thiab cov iav sib xyaw ua ke hauv cov khoom me me mus rau nruab nrab. Qhov no kuj yog qhov kev siv ntau yam hauv kev lag luam. Qhov siab tshaj plaws peb tuaj yeem ua tiav yog GB / T Qib 7–9 (sib npaug rau qib ISO 7–9).
Gear Broaching vs Iav Shaping
Txawm hais tias iav broaching yog tsim los rau siab heev - ntim ntau lawm, iav shaping muaj lub siab precision thiab yooj yuav tsum tau rau complex workpieces los yog me me -batch tej yaam num. Yog tias koj xav tau kev xaiv ntawm lub iav broaching thiab iav shaping, peb tau npaj ntau qhov sib piv - lub rooj sib piv los pab koj txiav txim siab.
|
Feature |
Iav Broaching |
Gear Shaping |
|
Daim ntawv thov tseem ceeb |
Internal iav, splines, keyways |
Internal & sab nraud iav, pawg iav |
|
Ntau lawm ceev |
Siab heev (Seconds per part) |
Nruab nrab (feeb ib feem) |
|
Qib raug |
GB/T Qib 8–11 (Standard) |
GB/T Qib 7-9 (High precision) |
|
Tus nqi cuab yeej |
Siab (Custom{0}}ua broach) |
Tsawg (Standard shaper cutters) |
|
Teeb Flexibility |
Tsawg (Tooj - tshwj xeeb) |
High (Versatile teeb) |
|
Batch Loj |
Nruab nrab rau High Volume |
Me me rau High Volume |
|
Qhov muag tsis pom qhov Machining |
Tsis yog (Yuav tsum tau dhau -qhov) |
Yog (zoo tagnrho rau qhov muag tsis pom qhov / lub xub pwg nyom) |
|
Nto tiav |
Zoo heev (Consistent) |
Zoo (nyob ntawm tus nqi pub) |
Tseem tsis paub meej tias iav broaching lossis iav shaping haum koj cov kev xav tau ntau lawm? Hu rau peb pab neeg ua haujlwm engineering kom paub meej txog cov txheej txheem dawb.
Thaum twg Koj Yuav Tsum Xaiv Gear Broaching?
Raws li cov kws tshaj lij precision iav chaw tsim khoom, peb tuaj yeem pab koj txiav txim siab seb cov txheej txheem twg yog qhov zoo tshaj plaws rau koj cov kev xav tau. Thaum ceev, sib xws, thiab siab - ntim cov zis yog koj qhov tseem ceeb tshaj plaws, iav broaching yog qhov kev xaiv zoo tshaj. Txawm hais tias kev cai broaching cov cuab yeej tuaj nrog qee tus nqi nce thiab ncua sij hawm ua cov hmoov lead, thaum cov kev cai broach npaj tau, siab - ntim ntau lawm tuaj yeem ua tiav ntawm qhov nrawm heev.
Cov xwm txheej feem ntau muaj xws li lub nplhaib sab hauv lub zog thiab lub ntiaj teb cov neeg nqa khoom hauv cov tsheb thauj mus los, siab -precision sab hauv splines rau lub zog xa hluav taws xob hauv lub cev muaj zog, thiab hnyav- lub luag haujlwm sab hauv iav siv hauv cov qauv kev txo qis hauv cov khoom lag luam.
Thaum twg Koj Yuav Tsum Xaiv Gear Shaping?
Thaum cov kev xav tau rau geometric complexity thiab versatility ntawm cov txheej txheem ntau dua machining ceev, iav shaping yuav yog koj nyiam xaiv. Qhov no siv tau rau cov ntawv thov xws li cov iav nrog lub xub pwg sab hauv lossis qhov muag tsis pom - qhov kev teeb tsa. Tsis tas li ntawd, iav shaping yuav txo cov nqi cuab yeej thiab muaj ntau yam zoo dua.
Cov xwm txheej ntawm daim ntawv thov feem ntau suav nrog kev tsim cov iav hniav tshiab, cov khoom siv tshuab ua haujlwm nyob ib sab rau loj - lub xub pwg nyom hauv cov iav sib xyaw, thiab cov xwm txheej uas ob qho tib si sab hauv thiab sab nrauv iav txiav yuav tsum ua kom tiav hauv tib lub teeb tsa clamping ntawm lub tshuab.
Ua Kev Xaiv Zoo
Kev txiav txim siab ntawm iav broaching thiab iav shaping thaum kawg nyob ntawm koj qhov ntim ntau lawm thiab iav geometry. Yog tias koj tab tom tsim ntau txhiab tus zoo ib yam los ntawm - lub qhov iav thiab xav tau tus nqi qis tshaj - rau - ib feem, iav broaching yog tus yeej tsis muaj kev sib cav.
Txawm li cas los xij, rau cov khoom me me, cov txheej txheem sab nraud nyuaj, lossis qhov chaw uas muaj qhov muag tsis pom kev, iav shaping muaj qhov tsim nyog yooj thiab precision.
Yog tias iav broaching haum koj qhov yuav tsum tau, tshawb xyuas pebiav broaching servicekom paub txog peb lub peev xwm thiab thov kev cai hais tawm.
FAQ
Q: Dab tsi yog qhov sib txawv tseem ceeb ntawm iav broaching thiab iav shaping?
A: Gear broaching forms internal gear hniav nyob rau hauv ib lub pass siv ib tug kev cai multi- cov cuab yeej hniav, muab kev kub ceev heev. Iav shaping siv ib tug reciprocating cutter uas ua rau cov hniav mob stroke, muab kev yooj yim dua.
Q: Cov txheej txheem twg yog qhov tseeb dua: iav broaching lossis iav shaping?
A: Gear shaping feem ntau ua tiav qhov tseeb dua, nrog qhov tseeb ntawm GB / T Qib 7-9 (ISO 7-9). Gear broaching feem ntau ncav cuag GB / T Qib 8–11 (ISO 8–11), nyob ntawm seb cov khoom siv, cov cuab yeej siv, thiab lub tshuab rigidity.
Q: Cov iav broaching puas tuaj yeem siv rau qhov dig muag qhov iav?
A: Tsis yog. Gear broaching yuav tsum tau dhau los ntawm - qhov vim tias lub broach yuav tsum dhau los ntawm cov khoom ua haujlwm. Rau qhov qhov muag tsis pom kev lossis lub zog nrog lub xub pwg sab hauv, iav shaping yog qhov pom zoo lwm txoj hauv kev.
Q: Thaum twg kuv yuav tsum xaiv iav shaping tshaj iav broaching?
A: Xaiv lub iav shaping thaum koj xav tau siab geometric complex, yooj rau ntau qhov sib txawv iav, los yog thaum machining qhov chaw nrog qhov muag tsis pom los yog lub xub pwg nyom.
Q: Puas yog iav broaching nqi - zoo rau cov khoom me me?
A: Feem ntau qhov no tsis yog li ntawd. Iav broaching muaj feem cuam tshuam rau cov cuab yeej pib ua haujlwm siab, thiab lub sijhawm tsim khoom rau kev cai broaches kuj ntev.
Q: Qib precision dab tsi tuaj yeem Hansheng Automation ua tiav rau txhua txoj haujlwm?
A: iav shaping: GB / T Qib 7-9 (ISO 7-9)
iav broaching: GB / T Qib 8-11 (ISO 8-11).