Nyob rau hauv siab -stakes ntiaj teb no ntawm precision manufacturing, feem ntau muaj ib tug misconception hais tias "ntau axes" cia li txhais tau tias "zoo dua qhov chaw." Peb pom nws txhua lub sijhawm: cov neeg tswj xyuas kev yuav khoom thov kom kim 5-axis machining rau cov khoom uas tuaj yeem tsim tau sai dua, pheej yig dua, thiab ua raws li qhov tseeb ntawm 3-Axis CNC Tshuab.
Raws li cov chaw tsim khoom tshwj xeeb ntawm Precision Machinery-xws li los ntawm cam indexer mus rau qhov nyuaj automation qhov chaw- peb ntseeg tias xaiv cov cuab yeej tsim nyog rau txoj haujlwm.
3-Axis CNC Machining yog dab tsi?
3-Axis CNC machining yog cov txheej txheem rho tawm uas tshem tawm cov khoom siv los ntawm kev ua haujlwm ruaj khov. Koj tuaj yeem xav txog nws li no: lub workpiece yog clamped tiaj tus ntawm lub tshuab txaj, thiab cov cuab yeej txiav feem ntau tig ntawm 3,000 txog 20,000+ RPM, txav mus rau peb lub dav hlau linear.
X-Axis: Sab laug- txoj cai txav.
Y-Axis: Rov qab-thiab- tawm mus.
Z-Axis: Up-thiab- nqes zog.
Hauv kev teeb tsa 3-axis, lub cuab yeej tsis tuaj yeem qaij; nws tseem nyob perpendicular rau lub workpiece txhua lub sijhawm. Qhov no muab nws nrog superior rigidity thiab stability. Tsis tas li ntawd, vim hais tias lub tshuab muaj cov pob qij txha txav tsawg dua li 5-axis machining chaw, nws tuaj yeem ua qhov hnyav dua nrog kev vibration tsawg lossis sib tham, uas ua rau muaj qhov zoo tshaj plaws ntawm cov txheej txheem.
Vim li cas 3-Axis Qhov Kev Xaiv Yooj Yim?
Rau feem ntau cov khoom siv tshuab, 3-axis machining yog qhov kev xaiv zoo tshaj plaws. Hansheng Automation yuav piav qhia qhov no kom ntxaws los ntawm peb yam: kev lag luam, kev raug, thiab kev daws teeb meem sai.
Kev lag luam
Vim nws qhov xwm txheej tsawg dua piv rau 4-axis thiab 5-axis CNC machining, nws cov nqi qis dua. Los ntawm qhov kev xav ntawm kev lag luam, kev yuav khoom thiab kev saib xyuas cov nqi ntawm 3-axis tshuab yog qis dua li cov khoom sib tw ntau. Tsis tas li ntawd, lub sijhawm ua haujlwm rau CAM (Computer-Aided Manufacturing) tau txo qis, uas txo cov nqi zog. Piv txwv li, thaum machining ib pawg ntawm Aluminium End Caps lossis Steel Mounting Phaj, siv 3-axis machining center txhais tau tias koj tsis tas yuav them rau cov cuab yeej koj tsis xav tau.
Positional Accuracy rau Flat Features
3-axis machining tuaj yeem ua haujlwm zoo kawg nkaus uas yuav tsum tau ua kom siab ncaj thiab zoo kawg nkaus perpendicular drilled qhov. Siv qhov kev tsim khoom ntawm lub tsev iav iav ua piv txwv. Lub mating nto yuav tsum tiaj tus kiag li kom ntseeg tau tias muaj roj-nruj foob. Lub rigid 3-axis lub ntsej muag milling ua haujlwm muab qhov chaw tiaj tus tshaj plaws, kom ntseeg tau tias peb lub planetary gearboxes ua haujlwm yam tsis muaj qhov xau.
Kev daws teeb meem ceev ceev
Kev ua haujlwm nrawm dua hauv 3-axis machining. Siv cov txheej txheem vices lossis lub tshuab nqus tsev, peb tuaj yeem hloov qhov chaw hauv vib nas this. Qhov no tso cai rau high-volume ntau lawm nrog tsawg downtime.
Kev txwv ntawm 3-axis systems
Kev txwv ntawm 3-axis Qhov zoo ntawm 3-axis machining tau hais los saum toj no tsis txhais hais tias nws yog panacea rau txhua qhov chaw; peb yuav tsum to taub nws cov kev txwv.
Undercuts
Vim qhov ncaj- nqes txiav ntug (Z-axis), nws tsis tuaj yeem tshuab thaj chaw nyob hauv qab flanges lossis overhangs.
Kev teeb tsa ntau
Yog tias koj qhov chaw muaj cov yam ntxwv ntawm nws sab (xws li sab qhov ntawm lub manifold), tus neeg teb xov tooj yuav tsum tuav lub tshuab manually, tso cov clamps, tig qhov 90 degrees, thiab tom qab ntawd rov qab - kho.
Nco tseg: Muaj qhov pheej hmoo me me ntawm kev ua siab ntev ua yuam kev nrog txhua qhov kev txav mus los. Rau cov geometry nyuaj heev, qhov no yog thaum peb pom zoo 4-axis lossis 5-axis kev pabcuam.
Cov ntawv thov kev lag luam: Peb siv 3-axis tshuab qhov twg?
Automation & Ntim Khoom
Hauv peb qhov kev txheeb xyuas ntawm Tsis Siv Neeg Shrink Ntim Tshuab, peb tau hais txog qhov xav tau ntawm cov khoom siv muaj zog.
Tsav Mounts & Base Phaj: Cov khoom hnyav no - lub luag haujlwm steel daim hlau yuav tsum muaj cov qauv bore meej los ua kom lub cev muaj zog nrog cov ncej tsav. 3-axis drilling cycles xyuas kom lub qhov - mus rau - qhov chaw qhov tseeb mus rau qib micrometer.
Conveyor Rails: Qhov ntev, ncaj txhuas ntsia hlau siv nyob rau hauv Flow Wrappers yog machined ntawm peb loj - rooj 3- axis milling tshuab los xyuas kom meej smooth, jam-dawb zaj duab xis txav.
Fais fab Kis Cov Cheebtsam
Thaum lub zog sab hauv ntawm Planetary Gearbox tej zaum yuav xav tau lub iav hobbing, lub cev lub cev thiab cov tswv yim / tso tawm flanges yog cov neeg sib tw zoo tshaj plaws rau 3-axis tig thiab milling.
General Precision Hardware
Los ntawm cov dab dej kub rau cov khoom siv hluav taws xob rau cov cuab yeej kev cai jigs siv rau ntawm cov kab sib dhos.
Material Versatility
Ib qho ntawm qhov muaj zog ntawm 3-axis machining yog nws lub peev xwm los lis txhua yam khoom siv nruj.
Aluminium (6061/7075)
Zoo tagnrho rau siab -machining ceev. Peb tsim lub teeb yuag aerospace brackets thiab cov caj npab neeg hlau.
Stainless hlau (304/316)
Yuav tsum muaj cov tshuab nruj kom tiv thaiv kev ua haujlwm - hardening. Zoo meej rau zaub mov- qib ntim tshuab qhov chaw.
Engineering Plastics (POM / Delrin)
Siv rau qis- cov ntawv qhia kev sib txhuam hauv cov tshuab automation.
Tsim rau Kev Tsim Khoom (DFM) Cov Lus Qhia rau 3-Axis
Xav txo koj cov nqi CNC? Tsim koj qhov chaw nrog 3-axis txheej txheem hauv siab. Nov yog cov lus qhia los ntawm peb lub tsev engineering:
Tsis txhob sib sib zog nqus, nqaim hnab ris
Cov cuab yeej ntev vibrate. Sim ua kom lub hnab ntim qhov tob tsawg dua 4x lub cuab yeej txoj kab uas hla.
Ntxiv cov fillets (Radius) rau Internal Corners
Lub cuab yeej round spinning tsis tuaj yeem txiav lub kaum zoo meej square. Ntxiv ib lub vojvoog tso cai rau lub cuab yeej txav mus tas li yam tsis tau nres, txhim kho qhov chaw tiav.
Txwv kev hloov pauv
Sim tsim cov yam ntxwv ntawm tsuas yog ib lossis ob lub ntsej muag ntawm ib feem. Tsawg zaus peb yuav tsum tig ib feem, qhov pheej yig dua nws yog ua.
Vim li cas koom tes nrog Hansheng Automation?
Peb tsis yog "txiav hlau." Peb muab Kev Tsim Kho Kev Lag Luam Kev Lag Luam.
Txawm hais tias koj xav tau tus qauv rau lub tsev Cam Indexer tshiab lossis 5,000-unit khiav ntawm lub tshuab ntim khoom, peb pab neeg txheeb xyuas koj cov ntaub ntawv CAD los xaiv cov txheej txheem ua tau zoo tshaj plaws. Yog tias ib feem tuaj yeem ua rau ntawm lub tshuab 3-axis kom txuag tau koj cov nyiaj yam tsis muaj kev cuam tshuam zoo, qhov ntawd yog qhov peb yuav pom zoo.
Precision: Tolerances nruj li ± 0.005mm.
Peev Xwm: Los ntawm ib qho qauv mus rau siab - ntim ntau lawm.
Kev sib xyaw ua ke: Peb tuaj yeem tshuab cov khoom thiab sib sau ua ke rau hauv sub-units (xws li gearboxes lossis rotary tables) hauv -tsev.
Npaj los optimize koj ntau lawm?
Upload koj cov duab hnub no. Cia peb cov engineers tshuaj xyuas koj tus qauv tsim rau 3-axis compatibility thiab muab cov lus sib tw hauv 24 teev.
FAQ
Q: Dab tsi yog tus qauv nto roughness koj tuaj yeem ua tiav nrog 3-Axis CNC machining?
A: Rau aluminium alloys thiab steel qhov chaw, tus qauv raws li -machined nto roughness yog feem ntau ntawm Ra 1.6μm thiab 3.2μm. Los ntawm kev siv lub siab-muab lub ntsej muag mills thiab zoo dhau, peb tuaj yeem ua tiav Ra 0.8μm lossis zoo dua ntawm cov khoom sib txuas (xws li Gearbox vaj tsev interfaces). Yog tias yuav tsum muaj daim iav tiav, peb pom zoo kom ntxiv cov ncej- ua cov kauj ruam xws li polishing lossis anodizing.
Q: Txij li thaum 3-Axis tsuas tuaj yeem txiav perpendicularly, nws ua haujlwm li cas ntawm qhov chaw?
A: Qhov no yog ib qho kev xav tsis zoo. Txawm hais tias lub cuab yeej axis tsis tuaj yeem tig tau, peb tuaj yeem siv 3D Surface Milling thev naus laus zis, siv pob - qhov ntswg kawg mills, ua cov kauj ruam zoo heev - hla kev txiav mus rau "haum" inclined lossis nkhaus nto. Thaum qhov no me ntsis qeeb dua 5-axis sab milling, nws yog ib qho txiaj ntsig zoo rau lwm txoj hauv kev nkhaus uas tsis tas yuav muaj ntau ntau lawm.
Q: Vim li cas kuv qhov 3-Axis nqe lus siab dua li qhov xav tau? Dab tsi yog cov nqi tsav tsheb loj?
A: Txawm tias 3-axis machining, tsim nta cuam tshuam cov nqi.
Pockets sib sib zog nqus
Cov kab noj hniav tob dua 5 npaug ntawm cov cuab yeej txoj kab uas hla yuav tsum muaj cov cuab yeej tshwj xeeb ntev, thiab txiav ceev yuav tsum tau qeeb kom tiv thaiv cov cuab yeej vibration.
Small Internal Radius
Yog tias koj tsim lub kaum sab hauv nrog lub vojvoog ntawm 0.5mm, koj yuav tsum tau siv cov cuab yeej zoo heev rau lub kaum sab xis, uas yog lub sijhawm siv ntau heev -. Nws raug pom zoo kom ua kom lub kaum sab xis loj tshaj plaws.
Tight Tolerances
Kev kam rau siab thoob ntiaj teb ntawm +/- 0.01mm yuav raug nqi ntau zaus ntau dua +/- 0.1mm. Nws raug nquahu kom hais kom nruj nruj tsuas yog nyob rau ntawm qhov chaw sib tw tseem ceeb (raws li ISO 2768).
Cov ntaub ntawv
Ober, E., Jones, FD, et al. (2020). Machinery's Handbook (31st Edition). Muaj Xovxwm.
ISO 2768: 1: 1989. General tolerances - Part 1: Tolerances for linear and angular dimensions without individual tolerance indications. International Organization for Standardization.