Poob Foam Casting
Poob Foam Casting

Poob Foam Casting

Cov Ntsiab Lus Cov Ntsiab Lus Cov Ntsiab Lus Cov Txheej Txheem Poob ua npuas ncauj casting txheej txheem Cov ntaub ntawv thiab kev siv Qhov sib txawv ntawm lwm cov txheej txheem casting FAQ Hansheng Automation tau koom nrog kev lag luam foundry ntau xyoo, tsis tsuas yog muaj kev ywj pheej casting Hoobkas thiab casting ...
Xa kev nug

 

Hansheng Automation tau koom tes nrog kev lag luam nrhiav tau ntau xyoo, tsis yog tsuas yog muaj kev ywj pheej casting Hoobkas thiab casting txheej txheem, tab sis kuj muaj tag nrho cov khoom loj - nplai, uas tuaj yeem ua tau raws li qhov xav tau ntawm cov neeg siv khoom feem ntau, peb feem ntau siv cov txheej txheem casting.Xuab zeb Casting, Poob Foam Casting, Peev Casting, thiab lwm yam tau muab precision casting qhov kev pab cuam rau luam yeeb tshuab manufacturers, CNC machining tshuab cuab tam manufacturers thiab lwm yam khoom loj manufacturers, thiab tau lees paub thiab rebated los ntawm cov neeg muas zaub. Peb cia siab tias yuav muaj peev xwm dhau ntawm peb qhov siab - kev pabcuam zoo rau cov neeg siv khoom ntau dua thiab daws qhov teeb meem ntawm qhov chaw casting rau cov neeg siv khoom. 

 

Nta ntawm ploj ua npuas ncauj casting

Poob ua npuas ncauj casting yog txheej txheem casting uas siv polystyrene yas los ua pwm rau casting, uas muaj ntau yam ntxwv:

Pwm tsis tuaj yeem rov siv tau

Cov pwm hlau siv hauv lwm cov txheej txheem casting tuaj yeem rov qab siv dua.Tab sis ploj ua npuas ncauj casting siv polystyrene yas pwm nyob rau hauv lub casting yuav molten hlau tov melting, yog li cov pwm yog ib qho - sij hawm, tsis tuaj yeem rov qab siv dua.

Lub voj voog luv luv

Peb tau nruab nrog CNC Tsis Siv Neeg Pwm Ua Khoom Siv rau ntau lawm pwm, thiab lub voj voog lub sij hawm los ntawm kev ua cov pwm mus rau qhov ua tiav ntawm qhov casting feem ntau yuav siv sij hawm 2-3 hnub xwb.Lub sij hawm voj voog rau lwm cov txheej txheem casting tuaj yeem siv sij hawm ntau lub lis piam.

Kev them nyiaj yug rau cov txheej txheem nyuaj

Vanishing pwm casting tuaj yeem siv los cam khwb cia rau impellers lossis lwm yam precision nrog cov kab noj hniav thiab cov phab ntsa nyias, tab sis nws yog ib qho tsim nyog los npaj cov pwm ua ntej kom paub cov kab noj hniav thiab cov phab ntsa nyias.

CNC Automatic Mold Making Equipment

Poob ua npuas ncauj casting txheej txheem

 

Poob ua npuas ncauj casting ua rau precision manufacturing ntawm complex hlau qhov chaw los ntawm ob peb kauj ruam tseem ceeb, thiab cov hauv qab no yog ib tug ncauj lus kom ntxaws piav qhia ntawm lub ploj ua npuas ncauj casting txheej txheem:

 
1. Qauv npaj

Rau casting, nws yog ib qho tsim nyog los ua cov pwm ntawm cov khoom ua ntej, thiab cov pwm sib txawv yog siv rau cov txheej txheem sib txawv.Lost foam casting siv Expanded Polystyrene (EPS) los ua cov pwm, thiab txhawm rau ua kom lub ncuav mus zoo, peb kuj yuav tsum tsim thiab ua cov txheej txheem kev sib tshuam thiab sib sau ua ke nrog cov pwm.

 
2. Txheej kev kho mob

Txhawm rau tiv thaiv cov xuab zeb ntxhib los ntawm kev cuam tshuam rau lub ntsej muag du ntawm cov npuas pwm, nws yog ib qho tsim nyog yuav tsum tau npog lub ntsej muag ntawm cov pwm ua npuas ncauj nrog hluav taws kub - txheej tiv thaiv.Cov txheej txheej refractory muaj peev xwm rov qab tau tag nrho cov ntsiab lus ntawm cov pwm zoo heev.

 
3. Cov khoom siv xaiv thiab melting

Tom qab cov pwm tau npaj, cov khoom siv hlau sib raug raug xaiv raws li tus neeg siv khoom kos duab, thiab cov ntaub ntawv yog melted nyob rau hauv lub cub tawg.Vim lub melting point ntawm cov khoom hlau yog siab heev, yog li nws yuav tsum tau zoo tiv thaiv los ntawm kub kub.

 
4. Xuab zeb filling thiab pouring

Tom qab ua cov kauj ruam saum toj no, koj tuaj yeem muab cov pwm tso rau hauv ib lub thawv nrog xuab zeb. Sau lub thawv nrog xuab zeb thiab maj mam vibrate lub thawv kom tag nrho cov pwm nrog cov xuab zeb qhuav.Cov hlau molten yog ces nchuav rau hauv pwm thiab txias kom zoo.

 
5. stripping thiab tiav

Tom qab molding, nws yog tsim nyog los tshem tawm cov casting los ntawm lub thawv thiab ntxuav lub nto ntawm lub casting los ntawm residue thiab xuab zeb.Yog hais tias siab dua precision yuav tsum tau rau cov khoom cam khwb cia, CNC xov yog ua.

 

Cov saum toj no yog cov txheej txheem ntawm Poob Foam Casting, nyob rau hauv uas lub cim ntawm pov tseg yuav txo tau zoo heev thiab cov xuab zeb qhuav siv nyob rau hauv casting yuav siv tau.Qhov no hom ntawm casting yuav muab complex duab nrog ib tug high℃ntawm tiav thiab precision, thiab muaj peev xwm ua tau raws li cov kev xav tau ntawm ntau lub teb.

 

Cov ntaub ntawv thiab kev siv

 

Poob ua npuas ncauj castings tuaj yeem siv ntau yam ntaub ntawv, suav nrog cam khwb cia hlau, cam khwb cia hlau, cam khwb cia txhuas thiab cam khwb cia tooj liab. Rau txhua yam khoom, cov txheej txheem kev thov casting kuj txawv heev, thiab cov lus hauv qab no yuav ua rau koj nkag siab sai dua ntawm cov ntawv thov raug cai ntawm cov ntaub ntawv no.

 

Hom khoom

Cov qauv siv feem ntau

Tej yam kev thov scenarios

nrum hlau

HT250/HT300/QT200

Tshuab cuab tam txaj, cav vaj tse

hlau nrum

ZG270-500/ZG20Cr13

Mining machinery, corrosion{0}}tiv taus li qub

Cast aluminium

A356/ZL104

Tsheb log, aviation brackets

Cam khwb cia tooj liab

C90300/C95500

Marine accessories, hnav-cov kabmob tiv taus

 

Ntxiv rau cov qauv siv los saum toj no, peb kuj tuaj yeem nqa tawm lwm yam khoom siv castings raws li cov neeg siv khoom xav tau, txais tos hu rau peb kom tau txais kev pabcuam zoo rau koj.

 

Lost Foam Casting

 

Poob Foam Casting Technical Capabilities

 

Ntawm Hansheng Automation, peb ua raws li cov qauv kev lag luam nruj kom ntseeg tau qhov kev ua tau zoo thiab qhov tseeb ntawm txhua qhov casting.

 

Parameter Specification / Muaj peev xwm
Max. Ua Qhov Loj 3800 mm × 1500 mm × 1200 mm (Txhua lub tuam txhab muaj peev xwm, raws li qhov kev ntsuas qhov project)
Casting kam rau ua (General) ISO 8062 CT 8 - CT9 (Dawb kam rau ua kwv yees li ± 1 hli)
Casting kam rau ua (High Precision) Achievable teev kam rau ua ntawm ± 0.03mm los ntawm ncej-machining
Nto tiav (Ra) Ra 6.3 - 12.5 µm (Zoo tshaj xuab zeb casting, piv rau peev casting)
Qhov hnyav 0.5 kg - 500 kg
Min. Phab ntsa Thickness 3.0 hli (Nyob ntawm cov khoom thiab geometry; tuaj yeem ua thinner rau aluminium alloys)
Draft Angle 0℃(tsis muaj teeb meem)- Ib qho txiaj ntsig tseem ceeb, ua rau kev ua kom zoo nkauj ntawm phab ntsa ntsug.
Machining Allowance 1.5 hli - 3.0 hli (Zoo-net zoo, tuaj yeem txo lub sijhawm ua haujlwm txog li 50%)

 

CMM

 

Vim li cas thiaj xaiv Poob Foam? Txheej txheem sib piv

 

Kev nkag siab qhov sib txawv ntawm Poob Foam, Sand Casting, thiab Peev Casting pab koj xaiv tus nqi tshaj plaws -kev daws teeb meem zoo rau koj qhov project.

 

Feature Poob Foam Casting Sand Casting (ntsuab ntsuab) Investment Casting (Poob Wax)
Tsim Complexity Siab heev (Yuav nrum nyuaj sab hauv raws yam tsis muaj cores) Tsawg mus rau Nruab Nrab (Tshwj xeeb los ntawm kev tso kawm tseem ceeb) Siab
Nto tiav Zoo heev (Smooth) Rough Superior (Daim iav-zoo li)
Dimensional raug Siab (CT8-CT9) Tsawg (CT10-CT12) Siab heev (CT5-CT7)
Tus nqi cuab yeej Medium (Aluminium pwm rau ua npuas ncauj) Tsawg (Cov qauv ntoo / hlau) High (Hlau tuag rau siv quav ciab)
Tus nqi Lower rau nruab nrab / siab ntim Tsawg tshaj plaws rau qhov yooj yim Siab tshaj
Kev faib kab Tsis muaj (Seamless tiav) Yog (Yuav tsum tau sib tsoo) Tsis muaj
Qhov zoo tshaj plaws rau ... Complex structural qhov chaw, Vaj tse, Manifolds Yooj yim, hnyav machinery qhov chaw Me me, sib xws, siab - alloys nqi

 

 

FAQ

 

Q: Puas yog qhov poob ua npuas ncauj tsim nyog rau kev tsim cov khoom loj?

A: Yog, castings txog li 10 tonnes tuaj yeem tsim tau (piv txwv li lub txaj tshuab), tab sis cov khob loj loj thiab cov shakers rau siab yuav tsum tau kho.

Q: Yuav ua li cas los daws qhov teeb meem ntawm carburization ntawm steel castings?

A: Tus qauv STMMA (cov ntsiab lus carbon yog 30% qis dua EPS) tau txais yuav, thiab 0.1% -0.3% decarburizer (xws li CaO) tau ntxiv thaum lub sij hawm nchuav, thiab qhov ntsuas kub tau tswj tau ntau dua lossis sib npaug rau 1550℃.

Q: Dab tsi yog qhov ua rau thiab kev daws teeb meem ntawm qhov tsis xws luag (porosity, slag inclusion, collapse box) ntawm ploj ua npuas ncauj castings?

A: Qhov porosity feem ntau yog vim qhov tseeb tias cov pa hluav taws xob pyrolysis tsis tawm hauv lub sijhawm, uas tuaj yeem txhim kho los ntawm kev nce qhov kub ntawm qhov dej (1470-1580℃rau grey cam khwb cia hlau) thiab lub tshuab nqus tsev twj. Vim tias qhov kev sib khi tsis zoo ntawm lub rooj vag los yog kev koom tes ntawm cov xuab zeb hais, nws yog ib qho tsim nyog yuav tsum tau kaw qhov kev sib txuas ntawm cov sprue thiab cov qauv nrog cov txheej ceev kom qhuav, thiab npog sab saum toj ntawm lub thawv xuab zeb nrog cov ntaub asbestos los tiv thaiv cov xuab zeb los ntawm kev sib tsoo, thiab tib lub sij hawm siv cov xuab zeb los ntawm cov npoo ntawm lub thawv kom ntxiv dag zog rau kev txhawb nqa. Kev tawg ntawm lub thawv feem ntau tshwm sim los ntawm qhov tsis txaus siab los yog "flash" ntawm cov hlau molten, yog li nws yog ib qho tsim nyog yuav tsum tau embed resin xuab zeb stiffeners nyob ib ncig ntawm lub khob ncuav thiab tuav lub siab tsis zoo los ntawm lub tshuab nqus tsev vacuum sib txawv.

Q: Dab tsi ntawm castings tsis haum rau cov txheej txheem ua npuas ncauj ploj?

A: Lost foam casting has clear restrictions on materials and structures: the most suitable gray cast iron (second to ductile iron, cast steel), low carbon steel and alloy steel need special treatment; The structure is suitable for complex parts (such as boxes and shells) with uniform wall thickness (10-20mm), and thick-walled parts (>50mm) yooj yim tawg vim ua npuas ncauj slag suav nrog.

Cim npe nrov: Tuam Tshoj poob ua npuas ncauj casting manufacturers, lwm tus neeg, Hoobkas