Hansheng automation muaj peev xwm muab cov kev pab cuam hlau sib xyaw thiab tuaj yeem tsim kho cov txheej txheem casting rau koj cov haujlwm tshwj xeeb, kom lawv tsim nyog rau lawv qhov kev ua haujlwm. Peb cov kev cai kev ua kom tau muaj peev xwm ua tau raws li qhov xav tau ntawm cov khoom lag luam luam yeeb thiab cov qauv kev ua haujlwm tau muab cov khoom lag luam luam yeeb (dav hlau customized)

Casting Workshop

Cov khoom siv hlau yog cov khoom lag luam hlau los ntawm txhaj tshuaj molten (xws li hlau, tooj, tooj liab, thiab lwm yam) rau hauv cov txheej txheem ua ntej, txias thiab ua kom zoo dua qub. Nws cov txheej txheem txheej txheem zoo dua yog tias nws tuaj yeem tsim cov qauv ntsuas duab geometric ntawm ib lub sijhawm, uas yog dav siv hauv tshuab tsim khoom, tshuab kuaj tsheb, itospace thiab lwm hom teb.

Cov yam ntxwv ntawm cov txheej txheem casting

1. Cov Khoom Siv Ntau Yam

Muaj ntau ntau yam kev xaiv cov khoom siv rau cov khoom siv, cov khoom siv hlau, tshuab casting, thiab lwm yam. Zoo li cas:

Cast Iron

Nrum Hlau

Grey cam khwb cia hlau (HT250 Tensile lub zog ntau dua los yog sib npaug nrog cov cuab yeej siv hluav taws xob ntau dua li lub ntsej muag xws li

Hlau Casting

Carbon Steel (ZG270-500 qhov kub tsis kam 600 degree), kom tau raws li cov khoom siv hluav taws xob thiab cov tshuaj li qub.

Steel Casting

Copper Alloy Casting

Tooj liab casting

High Conductivity Tooj (Zcu999 Conductivity ntau dua los yog sib npaug ntawm 270 {} {{} {ove { lwm yam.

Tsis muaj hlau

Aluminium Alloy (A356 tshwj xeeb zog 120MPA · CMIN / G) thiab titanium alloy (Ti6al4V tensile lub zog ntau dua lossis sib npaug ntawm 895mpa) pab cov khaub ncaws hnav ntawm aerospace.

Aluminum Casting

2. Tsim kev tsim nyog

Lub Casting kev pabcuam tuaj yeem tsim cov txheej txheem nyuaj nrog cov kab ke sab hauv thiab lwm cov txheej txheem sib xyaw ua ke xws li cov xuab zeb casting thiab kev nqis peev casting thiab peev txheej. Kuj tseem muaj qhov sib txawv ntawm cov qib raug thiab cov yam ntxwv ntawm cov txheej txheem sib txawv, thiab kuv yuav siv lub rooj hauv qab no kom pom tseeb rau lawv.

Hom txheej txheem	Kev Kawm Ua Haujlwm	Muaj cov xwm txheej muaj feem xyuam	Raug nqi -} muaj txiaj ntsig tau sib piv
Xuab zeb casting txheej txheem	CT10-12	Cov Cuab Yeej Siv Lub Tshuab Loj, Manhole Npog	40% tus nqi qis dua ib chav
Kev Lag Luam Molding	CT7-8	Aviation Turbine Hlawv, Precision Zog	Cov khoom me me yog tus nqi tshaj plaws -}}}} Ua tau zoo
Poob npaus casting	CT7-8	Cov kab ke sab hauv kab noj hniav Hydraulic valve thaiv	Tsis muaj parting nto, uas txo tus ncej - kev ua txheej txheem
Xovxwm casting	CT4-6	Nyias -}} walled complex ntu (xws li cov khoom siv tsheb) thiab 3C cov khoom lag luam	Qhov zoo nqi rau cov khoom loj (tsis tshua muaj kev ua haujlwm ntawm kev txua)

Txheej Txheem Kev Pab Cuam

Casting kev pabcuam yuav tsum muaj cov txheej txheem nyuaj. Los ntawm kev tsim qauv ua ntej lub camting rau kev tshuaj xyuas zoo ntawm cov txheej txheem ua tiav, lub ntsej muag sib xyaw ua ke, lub plhaub pob zeb, plhaub kev sib dhos, plhaub, plhaub cov hlau hluav taws xob, plhaub, plhaub cov hlau tawg / caming, spectrrochemical Kev tsom xam, lub plhaub tshem tawm & Casting sib tsoo, gating system sib tsoo / Vuam Tipishing, welding &} kev sib sau ua ke. Tab sis nyob ntawm kev xaiv ntawm cov khoom thiab kev xaiv ntawm txawv casting txheej txheem, yuav muaj kev sib txawv me ntsis hauv cov kauj ruam no. Kuv yuav taug koj ntawm cov theem no los pab koj kom nkag siab cov txheej txheem ntawm kev pabcuam Casting.

1. Computer {-} Txoj kev tsim qauv (CAD) ua qauv

Cov kauj ruam no siv software rau 3D qauv, simulating hlau txaus, tsim qauv kev tsim qauv los ua kom cov qauv txheej txheem los txo qhov tsis xws luag.

2. Pwm / Master Model Fabrication

Tom qab muaj cov duab kos, koj tuaj yeem ua cov pwm sib haum raws li cov duab kos raws li cov duab kos, thiab raws li cov qhua tuaj noj mov kev txiav txim loj, koj tuaj yeem xaiv cov khoom sib txawv los ua cov pwm. Xaiv cov ntoo tuaj pwm lossis ua npuas ncauj pwm rau cov khoom lag luam me me, cov pwm ua kom me me, thiab 3D luam tawm xuab zeb ntau lawm, thiab 3D luam tawm sand pwm rau prototyping sai.

3. WAX Kev Txhaj Tshuaj

Cov ntaub ntawv feem ntau siv nyob rau hauv wax kev txhaj tshuaj yog tsawg - kub wax txhaj tshuaj ib tug qauv zoo sib xws nrog cov nrum.

4. Siv quav ciab Txawv sib dhos / pawg Mounting

Lub hom phiaj ntawm cov kauj ruam no yog rau Weld ntau cov qauv ciab rau cov khoom siv gax gating (rooj vag, risers) thiab txhim kho kev ua haujlwm ntawm batch casting.

5. Lub tsev plhaub

Silica sol lossis dej iav binder yog siv los hloov cov ntaub ntawv ntawm cov khoom siv (xws li zircon xuab zeb, corundum xuab zeb) hauv ntau txheej kub {{kub resistant cerme plhaub.

6. Lub plhaub Kev co / Trimesting

Unbonded xoob slic txheej raug tshem tawm los ntawm cov khoom siv vibrating los xyuas kom meej qhov tiav ntawm phab ntsa sab hauv ntawm lub plhaub.

7. Dewaxing

Cov ciab mould yog yaj nrog siab - dej sov lossis dej kub kom tsim tau cov khoom siv tsis muaj kev tshem tawm.

8. Plhaub tua hluav taws / kho

Sintering ntawm 900-1100℃tau txhim kho lub zog ntawm lub khauj khaum thiab tshem tawm cov dej noo thiab quav ciab.

9. Molten hlau pouring / casting

Hlau yog melted nyob rau hauv lub cub hluav taws xob / nruab nrab zaus ua kom sov nrog lub tshuab nqus tsev nrog lub tshuab nqus tsev (siab}

10. Kev Ntsuam Xyuas Spectrochemical

Kev txiav txim siab sai ntawm Molten cov hlau muaj pes tsawg leeg (piv txwv li, yog, mn) Cov ntsiab lus siv Emissrometer ncaj qha uas cov khoom uas ua tau raws li tus qauv.

11. Shell Tshem Tawm & Casting Cais

Siv cov kev sib tsoo cov log cutter lossis kev txiav laser txiav, cov casting yog sib cais los ntawm cov kev sib tw.

12. Gating System Sib Tsoo / dai Tumbling / Barrel xov

Kauj ruam no yog los ua kom muaj kev kho mob saum npoo av ntawm semi- Cov khoom tawg, nyem, thiab txhim kho qhov chaw ua tiav (ra tsawg dua lossis sib npaug rau 3.2μm).

13. Ultrasonic Tu

Siab - zaus ultrasonic zaus ultrasonic oscillation yog siv los tshem tawm cov khoom lag luam xuab zeb thiab oxide tso tawm sab hauv.

14. CNC Precision Machining

Txhawm rau txhim kho qhov tseeb ntawm cov khoom ua pov thawj, nws yog ib qho tsim nyog siv cnc tshuab kom ua micros {}}}}} Cov ntu ntawm cov chaw thiab cov xov.

15. Vuam & Sub -} sib sau ua ke

Rau tshwj xeeb - duab puab, lawv yog welded thiab spliced los ntawm tig / Mig, lossis sib sau ua ke nrog lwm cov.

16. Kev soj ntsuam kev soj ntsuam zoo

Tshawb xyuas cov xwm txheej saum npoo ntawm cov nrib (porosity, shrinkage). Thiab siv 3 {- Kev ntsuas ntsuas ntsuas kom ntsuas qhov seem

Qhov sib txawv ntawm cov khoom sib txawv

Tom ntej, ib lub rooj yog siv los tshawb xyuas kom meej txog dab tsi yog qhov sib txawv thiab cov yam ntxwv ntawm cov ntaub ntawv sib txawv rau cov kev pab casting.

Ntaus	Cov khoom tseem ceeb	Ceev(g / cm³)	Melting taw tes ntau(tiv kis)	Cov yam ntxwv	Txheej Txheem Flow
Tooj liab alloy casting	Cu ntau dua lossis sib npaug rau 90% + Zn / nab alloys	8.9-9.3	900-1080	Zoo Tshaj Hluav Taws Xob / Thermal Condivity, Corrosion Kuj, Haum rau Cov Hluav Taws Xob Cov Hluav Taws Xob, Li Qub	Melting:HWJ HOJ NTES RAUV + phosphor Tooj Liab Deoxidizer (Deoxidizer ntau dua lossis sib npaug nrog 95%) Ncuav:Lub ntiajteb txawj nqus Casting (phab ntsa thickness ntau dua los yog sib npaug rau 3 hli) lossis nqus tsev {{1} pab tau pouring Post - Kev Kho Mob:pickling passivation (nitric acid concentration 15%) + electrolytic polishing (ra tsawg dua lossis sib npaug rau 0.8 μm
Hlau Hlau Casting	C: 2-4-4% + SI / MN	7.0-7.8	1145-1250	High Compressive lub zog (300 - 1000Mpa), hnav} {2} {{2} {{{2} {{2}, haum rau tshuab twj paj, Manhole Npog	Melting:Cupola rauv taws (COKE {{}}}}}}}}}}}} (magerium ntxiv (magnnesium ntxiv (magnnesium ntxiv 0.0.06%) Ncuav:Xuab zeb casting (xuab zeb ya raws tsawg dua los yog sib npaug rau 5%) Post - Kev Kho Mob:annaling (500℃incubation rau 4h kev ntxhov siab)
Txhuas Casting	Muaj ntau dua los yog sib npaug rau 85% + si / mg	2.6-2.9	580-660	Lub teeb yuag (ceev tsuas yog 1/3 ntawm cov hlau), corrosion kuj, tshav kub ceev, siv hauv cov khoom lag luam, radiators	Melting:Qib Nruab Nrab Tshaj Plaws Zov + Argon tiv thaiv (Oxygen cov ntsiab lus tsawg dua lossis sib npaug nrog 50ppm) Ncuav:Tuag casting (siab 50-15000Mpa, ceev 40m / s) Post - Kev Kho Mob:Kev Kho Mob Kub Kub (Hau 530 Qib + Laus 180
Hlau Casting	C: 0.02-2.11% + Alloying Ntsiab	7.8-8.1	1420-1540	Lub zog siab (tensile lub zog 400-1200Mpa), zoo toughness, haum rau hnyav machinery, cov qauv qauv aviation	Melting:Fais ntawm arc rauve (electrode noj tsawg dua los yog sib npaug rau 1.8kg / t) lossis nqus tau tsawg dua lossis sib npaug zos rau 0.1pa) Ncuav:Tsis tshua muaj siab Casting (siab 0.3-0.5MPA) lossis Precision Casting (qhov ntev ntev ct4 qib) Post - Kev Kho Mob:quenching (dej txias tus nqi ntau dua los yog sib npaug rau 30℃/ s) + tempering (kub 550-650 degree)

Txog Peb

Hansheng automation tau mob siab rau hauv kev lag luam tau ntau xyoo thiab muaj kev nplua nuj hauv kev cai casting. Lub tuam txhab muaj ntau dua 10 tus kws tshaj lij thiab cov kws ua haujlwm thiab ntau dua li ntawm cov khoom siv ua kom zoo nkauj, nws tuaj yeem ua tiav cov khoom siv thev naus laus zis ± 0.02mm. Through the triple quality control system (spectral analysis, X-ray flaw detection, three-coordinate inspection) to ensure that the products meet international standards, to provide customers in more than 60 countries around the world with zero defect services from design to delivery.

advanced equipment

Nrog rau lub txhab nyiaj ntawm "Tus Neeg Siv Khoom Siv Ua Ntej", peb tau muab cov tshuaj tiv thaiv ceev ceev, CNC Seb nws yog aerospace iav qhov chaw lossis cov tshuab ua haujlwm hnyav lossis siv lub tshuab hanseng ntawm cov khoom siv tau sib tham.

Cim npe nrov: Precision Casting, Tuam Tshoj Precision Casting Manufacturers, lwm tus neeg, Hoobkas