Custom Gear Racks
Custom Gear Racks

Custom Gear Racks

Txheej Txheem: CNC milling, hlau EDM txiav, kev sib xyaw ua ke.
Specifications: Module 0.1-5.0|Qhov siab tshaj plaws ntev 3800mm|Kev kam rau siab ± 0.005mm
Txuj: Ua raws li ISO / DIN Qib 5-8.
Khoom siv: Hlau, stainless hlau, nylon, thiab cam khwb cia hlau.
Yam tsawg kawg nkaus Order Quantity: 5 pieces
Kev kho cua sov: Induction Hardening, Carburizing & Quenching, Nitriding, thiab lwm yam.
Xa kev nug

Hansheng Automation (Dongguan) Co., Ltd. yog ib qho ntawm cov tuam ntxhab thiab cov muag khoom ntawm kev cai iav racks hauv Suav teb. Yog hais tias koj yuav mus rau cov lag luam wholesale bulk nqi-kev cai iav racks ua nyob rau hauv Suav teb, txais tos kom tau txais pricelist thiab hais los ntawm peb lub hoobkas. Tsis tas li, kev pabcuam customized thiab OEM & ODM kev pabcuam muaj.

 

Khoom Description

 

Ntawm Hansheng, peb muab Custom Gear Racks uas ua tau raws li qhov xav tau tshaj plaws ntawm cov kab sib kis uas yuav tsum tau ua.Txawm li cas los xij, tsis zoo li tus qauv tawm ntawm -- cov khoom txee, peb cov racks yog tailor - ua rau koj cov ntaub ntawv tsim tshwj xeeb. Txawm hais tias koj xav tau cov khib nyiab me me nrog micron- theem kam rau cov cuab yeej kho qhov muag, lossis hnyav- lub luag haujlwm sib koom ua ke- thiab- txaj casting rau cov tshuab ua lag luam, peb muaj lub peev xwm hauv - lub tsev xa khoom. Peb muab cov CNC Milling siab heev (± 0.005mm), Hlau EDM, thiab Loj- nplai Casting kom ntseeg tau tias koj cov kab ntawv tawm suab ua tiav qhov kev ntseeg tau zoo ib yam li koj cov khoom siv teb.

 

custom gear racks

 

Technical Specifications (Customization Matrix)

 

Peb tsim nruj me ntsis raws li tus neeg siv kos duab. Hauv qab no yog cov peev txheej raws li peb cov cuab yeej siv.

 

Parameter

Specification / Muaj peev xwm

Hom khib

Ncaj Hniav (Spur), Helical Hniav, Round Rack, Integrated Casting Rack

Module Ntau

Module 0.1 - 5.0 (Standard & Tshwj xeeb Pitches muaj)

Qib Precision

DIN / ISO Qib 6 - 10 (Milled); Qib 5 (Precision av / Hlau txiav)

Max Length (ib thooj)

Milled / Machined: Mus txog 2,000mm (ntawm 2100mm Kab rov tav MC)

Casting: Mus txog 3,800mm (ntawm Sand / Poob Foam Casting)

Machining kam rau ua

± 0.005mm (Precision Milling / Sib Tsoo)

Cov ntaub ntawv txheem

Carbon Steel (C45), Alloy Steel (42CrMo), Stainless hlau (304/316), Nylon / POM, Cam khwb cia hlau (HT200/250 rau integrated txaj)

Lub kaum sab xis

20℃(Standard), 14.5 degree, lossis Custom angles ib daim duab

Helix Angle

19℃31' 42 "(Standard) lossis Custom Left / Right Tes

Nyhav & Load

Customizable. Los ntawm lub teeb yuag<100g to heavy-duty casting >1 Tuj

Nto tiav

Hauv av, Milled, lossis Super- Daim iav tiav (Ra 0.2)

 

Peb Cov Txheej Txheem Txheej Txheem Txheej Txheem

 

High -Precision CNC Milling
Siv peb cov Kab rov tav Machining Centers (Max 2100x1060mm) thiab Vertical Machining Centers, peb zeb iav hniav nrog tshwj xeeb suab raug. Peb ± 0.005mm machining kam rau ua kom du meshing thiab txo kev co.


Complex Profile Machining
Rau cov hlau tawv tawv lossis cov hniav sib txawv uas cov tsoos txiav tsis ua haujlwm, peb siv peb lub tshuab Seibu Hlau Hluav Taws Xob Hluav Taws Xob (WEDM) M50B. Qhov no tso cai rau peb los tsim cov qauv los yog siab -cov khoom me me uas muaj qhov tsis zoo ntawm cov khoom siv thaum txiav.


customized heev
Hansheng muaj kev paub dhau los hauv kev kho cov iav racks. Peb yuav tsim raws li tus qauv tsim thiab kam rau ua ntawm koj cov duab kos kom haum rau koj daim ntawv thov scenario. Txais tos rau kev cai tsim.

 

ruaj khov thiab ruaj khov
Peb yuav ua kev kho cua sov thiab kho qhov chaw ntawm cov khoom. Xws li induction hardening los txhim kho qhov hnav tsis kam ntawm cov khib nyiab, lossis txhim kho cov khoom thauj -cov kabmob muaj peev xwm ntawm cov khib nyiab los ntawm kev kho nitriding. Qhov no zoo heev txhim kho lub durability ntawm khib.

 

Horizontal Machining Centers
 
Seibu Wire WEDM M50B
 

Kev kho cua sov & kev ua haujlwm saum npoo

 

Peb muab kev tshaj tawm dav dav- ua haujlwm kom ntseeg tau tias muaj kev nyab xeeb thiab siv tau ntev.

 

Kev kho cua sov

piav qhia

Induction Hardening

Hardening tsuas yog cov hniav nto (HRC 50-55) los tiv thaiv hnav thaum ua kom cov tub ntxhais tawv tawv.

Carburizing & quenching

Sib sib zog nqus hardening rau siab tshaj plaws load-bearing muaj peev xwm.

Nitriding

Rau siab hardness thiab corrosion kuj nrog tsawg distortion.

Annealing/Normalizing

Qhov tseem ceeb rau peb cov cam khwb cia hlau racks los daws kev ntxhov siab sab hauv.

Kev kho saum npoo

Dub Oxide, Zinc Plating, Chroming, los yog Sandblasting.

 

Kev Tswj Xyuas Zoo (QC)

 

Peb muaj cov txheej txheem tswj xyuas nruj, thiab xyuas kom meej tias cov khoom xa tuaj rau koj ua tau raws li koj qhov yuav tsum tau ua, peb yuav ua cov haujlwm hauv qab no.

Dimensional Check
Tag Nrho CMM pov thawj ntawm qhov ntev, kev sib luag, thiab kev sib txuas ntawm qhov chaw.

Kev tshuaj xyuas iav
Siv cov cuab yeej tshuaj ntsuam xyuas tshwj xeeb los txheeb xyuas cov hniav profile yuam kev, pitch yuam kev, thiab cumulative pitch yuam kev.

Cov ntaub ntawv pov thawj
Cov ntaub ntawv pov thawj raw khoom thiab cov ntaub ntawv kho cua sov hardness qhia nrog txhua qhov khoom xa tuaj.

Traceability
Txhua batch yog trackable rau lub tshuab thiab tus neeg teb xov tooj.

 

Vim li cas thiaj xaiv peb?

 
 
 

High precision txheem

Raws li cov chaw tsim khoom ntawm precision mechanical qhov chaw, Peb tsis yog txiav steel xwb; peb nkag siab txog kev sib kis tsis raug. Peb qhov kev paub dhau los ntawm kev tswj cov backlash mus rau arc- vib nas this txhais tau zoo tshaj qhov raug.

 
 

Peev xwm rau Scale

Los ntawm ib qho qauv ntawm peb WEDM mus rau ntau lawm ntawm peb cov chaw CNC, peb lis kev txiav txim ntawm txhua qhov ntau thiab tsawg.

 
 

Tus nqi -Kev kho kom zoo

Los ntawm kev sib koom ua ke peb hauv -lub tsev casting thiab machining, peb txo cov txheej txheem xa khoom, muab koj tus nqi zoo dua rau cov khoom loj uas tsis yog - tus qauv racks.

 
 

Me me batch yam tsawg kawg nkaus txiav txim

Peb qhov kev txiav txim yam tsawg kawg nkaus yog 5 daim, uas tuaj yeem txo koj qhov kev sim R & D thiab cov nqi yuam kev thiab cov khoom muag siab.

 

Daim ntawv thov

 

Peb cov kev cai iav racks yog lub zog kev lag luam uas xav tau kev ntseeg siab.

CNC tshuab cuab yeej

Gantry milling tshuab, Laser tej tshuab (Long mus ncig axes).

01

Automation & Robotics

7th axis linear lem rau neeg hlau caj npab, Tsis siv neeg truss manipulators.

02

Cov cuab yeej Precision

Laboratory positioning theem, Optical adjustment mechanisms.

03

Tshwj xeeb Machinery

Tsis siv neeg zawv zawg rooj vag, Kev tsim kho lifts, thiab kev cai siv cov khoom siv.

04

 

FAQ

 

Q: Dab tsi yog qhov ntev tshaj plaws uas koj tuaj yeem tsim hauv ib thooj?

A: Rau precision milled steel racks, peb qhov ntev max yog approx . 2000mm. Rau cam khwb cia hlau racks, peb tuaj yeem mus txog 3800mm. Ntev ntev tuaj yeem ua tiav los ntawm kev txuas ntau ntu kawg - mus rau - kawg.

Q: Koj puas tuaj yeem tshuab racks raws li kuv cov ntaub ntawv 3D CAD?

A: Yog. Peb lees txais STEP, IGES, X_T, thiab DXF/DWG cov ntaub ntawv. Peb ua haujlwm DFM (Design for Manufacturing).

Q: Koj puas muab cov khoom sib txuam pinion iav?

A: Yog. Raws li ib tug precision mechanical qhov chaw tsim tshuaj paus, customized iav ntau lawm yog ib qho ntawm peb cov lag luam tseem ceeb. peb pom zoo kom muab cov pinion los ntawm peb kom ntseeg tau tias muaj kev sib haum xeeb thiab kev ua haujlwm zoo.

Q: Koj lub sij hawm ua tus qauv rau kev cai racks yog dab tsi?

A: Prototyping feem ntau siv sijhawm 1-2 lub lis piam. Batch ntau lawm feem ntau siv sijhawm 3-4 lub lis piam nyob ntawm qhov nyuaj thiab kev kho cua sov.

Q: Koj puas tuaj yeem ua tiav DIN 5 lossis DIN 6 precision?

A: Yog. Peb ua tiav DIN 6 ntawm siab - CNC milling. DIN 5 tuaj yeem ua tiav los ntawm cov txheej txheem sib tsoo ntxiv lossis Hlau EDM rau luv luv.

Cim npe nrov: Tuam Tshoj kev cai iav racks, Tuam Tshoj kev cai iav racks manufacturers, lwm tus neeg, Hoobkas