Nyob rau hauv lub ntiaj teb no ntawm precision kis tau tus mob, "zoo txaus" tsis txaus. Ntawm Hansheng Automation, peb tsim Precision Carbon Steel Gears uas txuas qhov sib txawv ntawm tus nqi -kev ua tau zoo thiab kev ua haujlwm siab - kawg. Leveraging advanced Power Skiving thev naus laus zis (Kashifuji KPS30) thiab cov txheej txheem kev kho cua sov ua ke, peb xa cov iav uas dhau cov qauv kev lag luam rau kev ntsiag to, lub zog, thiab lub neej ntev.
Txawm hais tias koj tab tom tsim lub siab -kev ceev neeg hlau caj npab lossis lub tshuab ntim hnyav - lub luag haujlwm, peb lub zog yog tsim los ua kom koj cov cuab yeej khiav smoother, ntsiag to, thiab ntev dua.
Vim li cas thiaj xaiv Peb Cov Cuab Yeej Hluav Taws Xob?
Peb tsis yog txiav hlau xwb; peb engineer kev daws teeb meem. Los ntawm kev sib txuas cov ntaub ntawv zoo carbon steel (xws li AISI 1045 / S45C) nrog peb ISO Qib 5 kev tsim muaj peev xwm, peb daws tau cov ntsiab lus mob ntawm lub suab nrov, kev co, thiab hnav ntxov ntxov.
Unmatched Precision (ISO Chav Kawm 5):Ua tiav DIN / ISO Qib 5 qhov tseeb yog peb tus qauv. Siv lub Kashifuji KPS30 Iav Skiving Tshuab, peb txo cov suab tsis raug thiab runout, ua rau tsis tshua muaj suab nrov & High Torque kis tau tus mob txawm nyob rau hauv high speeds.
Superior Durability & Thaum tshav kub kub kho:Raw lub zog raws li nto hardness. Peb muab rau hauv - tsev thiab cov kev kho cua sov tshwj xeeb - suav nrog Carburizing, Quenching, thiab Induction Hardening. Qhov no ua kom muaj kev hnav- qhov chaw tiv taus (HRC 50-60 ntau yam) thaum tuav lub hauv paus tawv kom nqus cov khoom poob siab.
Tag nrho Customization Flexibility:Los ntawm cov qauv mus rau kev tsim khoom loj. Peb txhawb kev tsim qauv rau Spur Gears, Helical Gears, thiab Internal Ring Gears.
| Module Ntau | 0.1 - 5.0 |
| Txoj kab uas hla | 3mm txog 300mm |
| Kev hloov kho | Kev hloov pauv ntawm qhov profile, crowning, thiab kev hloov kho txhuas los ua kom zoo rau cov hniav sib cuag |
| Txheeb xyuas qhov zoo |
Txhua lub iav yuav raug soj ntsuam nruj heev. Peb siv cov cuab yeej tshuaj ntsuam xyuas qib siab txhawm rau txheeb xyuas qhov profile, helix, thiab pitch yuam kev, kom ntseeg tau tias txhua qhov sib txuam koj cov duab kos duab zoo kawg nkaus. |
Technical Specifications & Peev xwm
|
Feature |
Specification / Muaj peev xwm |
|
Qib khoom |
Carbon Steels (AISI 1045, 1020, S45C), Alloy Steels (42CrMo, 20CrMnTi) |
|
Qhov tseeb Standard |
ISO / DIN / GB Qib 5 |
|
Module Ntau |
0.1 - 5.0 |
|
Loj Muaj Peev Xwm |
Txoj kab uas hla: 3mm - 300mm |
|
Kev Siv Tshuab |
Gear Skiving (Kashifuji KPS30), Hobbing, Precision Sib Tsoo |
|
Kev kho cua sov |
Carburizing, Nitriding, Induction Hardening, Quenching & Tempering |
|
Nto tiav |
Precision Sib Tsoo (Ra 0.4), Polishing, Dub Oxide, Zinc Plating |
|
QC khoom |
Gear Inspection Centers, CMM, Hardness Testers |
Khoom siv
Lub hauv paus ntawm cov iav ruaj khov nyob hauv nws cov khoom. Thaum peb ua haujlwm nrog ntau yam hlau, peb cov kws tshaj lij hauv cov pa roj carbon steel tso cai rau peb kom ua tau zoo tshaj plaws thaum txhim kho koj cov nqi.
Medium Carbon Steel (xws li AISI 1045 / S45C / C45)
Kev lag luam tus qauv rau kev xa hluav taws xob. Peb siv cov khoom zoo - zoo tshaj plaws uas muaj qhov sib npaug zoo ntawm lub zog thiab kev ua haujlwm. zoo tagnrho rau kev lag luam machinery thiab automation Cheebtsam.
Tsawg Carbon Alloy Steel (piv txwv li, 20CrMnTi, AISI 8620)
Rau cov ntawv thov uas yuav tsum tau muaj qhov tawv tawv heev tab sis tawv, ductile core. Cov ntaub ntawv no zoo meej rau Carburizing, tsim cov iav uas tiv thaiv qhov chaw hnav thaum nqus cov khoom hnyav tsis muaj snapping.
Siab -Ntaus alloys (piv txwv li, 42CrMo / AISI 4140)
Thaum siab zog tensile thiab qaug zog yuav tsum tau, peb tshuab ua ntej - hardened los yog quenched - thiab - tempered alloy steels los tuav siab - torque ib puag ncig.
Comprehensive Heat Treatment & Deg Finishing
Lub iav steel raw khoom tsis txaus rau kev lag luam niaj hnub no. Peb cov txheej txheem kev tsim khoom suav nrog cov txheej txheem thermal thiab kev kho saum npoo kom ntev lub neej ntawm koj cov khoom.
Induction Hardening:Peb xaiv harden cov hniav flanks rau HRC 50-55, tawm hauv paus thiab hub ductile. Qhov no yog qhov tseem ceeb heev rau kev tiv thaiv cov hniav tawg hauv qab load.
Carburizing & Quenching:Cov ntaub ntawv sib sib zog nqus rau qhov siab tshaj plaws hnav tsis kam nyob rau hauv hnyav- daim ntawv thov.
Nitriding:Tsawg-kev kho kub uas ua rau kom muaj qhov tawv tawv nrog qhov sib txawv me me, zoo tagnrho rau siab -precision, nyias- cov iav phab ntsa.
Kev tiv thaiv nto:Tshaj li hardness, peb muab Dub Oxide, Zinc Plating, thiab Phosphate Txheej los tiv thaiv corrosion nyob rau hauv ib puag ncig hnyav.
Peb Kev Tsim Kho Ntug: Qhov "Power Skiving" Advantage
Vim li cas peb thiaj tuaj yeem xa cov khoom siab dua li cov khw hobbing? Qhov zais cia nyob hauv peb cov peev txheej hauv Gear Skiving Technology.
Tsis zoo li tus qauv shaping lossis hobbing, peb Kashifuji KPS30 tso cai rau peb:
- Tshuab Internal Gears thiab External Gears nrog sib npaug precision.
- Ua Hard Skiving tom qab kev kho cua sov los kho txhua qhov deformation, kom ntseeg tau tias qhov tseeb qhov tseeb raug kaw.
- Tsim cov geometry nyuaj ze rau lub xub pwg nyom lossis cuam tshuam cov ntsiab lus uas cov tsoos tsoos tsis tuaj yeem ncav cuag.
Qhov no yog tib lub thev naus laus zis uas peb siv los tsim peb lub siab -precision Planetary Gearboxes (Backlash Tsawg dua lossis sib npaug rau 1 arc min) thiab Harmonic Drives. Peb nqa qhov Ultra- precision machining kev paub rau koj cov phiaj xwm Carbon Steel Gear.
Los ntawm Kev Tsim Kho rau Kev Xa Khoom: Peb Cov Txheej Txheem Tsim Khoom
Peb muab cov pob tshab, kawg-rau- xaus kev tsim khoom.
DFM Review:Peb cov engineers tshuaj xyuas koj cov ntaub ntawv CAD / STEP txhawm rau txhim kho geometry rau tus nqi thiab kev tsim khoom.
Kev npaj dawb:siv peb cov kwv tij CNC Lathes thiab Taesin Milling Tshuab, peb npaj siab - precision iav blanks nrog tolerances nruj li ± 0.005mm.
Iav txiav:Precision hniav tsim siv Kashifuji KPS30.
Kev kho cua sov:Kev ua haujlwm thermal ua kom tiav cov txheej txheem hardness.
Finish Machining:Sib tsoo lossis Hard Skiving kom tshem tawm cov cua sov kho distortion thiab ua tiav qhov kawg nto tiav (Ra 0.8 lossis zoo dua).
Kev tshuaj xyuas:100% pov thawj siv Gear Inspection Centers los tsim cov ncauj lus kom ntxaws ntxaws.
Daim ntawv thov
Peb Cov Kev Cai Carbon Steel Gears tau ntseeg los ntawm engineers hauv kev xav tau kev lag luam:
Automation & Robotics:Sib koom actuators thiab xaiv -thiab- qhov chaw mechanisms.
Khoom siv kho mob:High-precision, qis- suab nrov txav rau kev soj ntsuam thiab cov khoom siv phais.
Ntim & Textile Machinery:Lub zog ruaj khov rau kev ua haujlwm tsis tu ncua, siab - voj voog ua haujlwm.
Cov cuab yeej fais fab:Siab -torque kis tau tus mob Cheebtsam.
Automotive Cheebtsam:Gearbox thiab kis tau tus mob -semblies.
FAQ
Q: Dab tsi yog qhov siab tshaj plaws qib uas koj tuaj yeem ua tiav rau carbon steel iav?
A: Peb tuaj yeem ua tiav ISO / DIN Qib 5 (sib npaug rau AGMA 12/13). Qhov no yog ua tau los ntawm peb lub tshuab Kashifuji Gear Skiving thiab peb lub peev xwm los ua kom tiav tom qab kev kho cua sov. Qhov kev txiav txim siab no yog tsim rau siab -kev ceev neeg hlau, servo daim ntaub ntawv, thiab precision reducers.
Q: Koj puas tuaj yeem kho cov cua sov, lossis kuv puas yuav tsum tau nrhiav lwm tus neeg sab nrauv?
A: Peb muab kev daws teeb meem turnkey. Peb tuav tag nrho cov txheej txheem kho cua sov, suav nrog induction hardening, carburizing, lossis nitriding. Peb muaj lub luag haujlwm tag nrho rau qhov kawg hardness thiab qhov tseeb qhov tseeb, txuag koj txoj kev pheej hmoo thiab kev xa khoom ntawm kev tswj ntau tus neeg muag khoom.
Q: Kuv lub iav muaj ib qho nyuaj nrog lub xub pwg nyom ze ntawm cov hniav. Koj puas tuaj yeem tshuab nws?
A: Yog. Qhov no yog qhov uas peb lub zog Skiving tshuab ua tau zoo. Tsis zoo li hobbing, uas yuav tsum tau khiav loj - tawm kev tshem tawm, skiving tso cai rau peb txiav cov hniav ze rau ntawm lub xub pwg nyom lossis lwm yam cuam tshuam yam tsis muaj kev puas tsuaj.
Q: Koj puas muab kev pabcuam rov qab engineering yog tias kuv tsis muaj daim duab?
A: Yog. Yog tias koj muaj cov qauv iav (txawm tias hnav ib qho), peb tuaj yeem siv peb CMM thiab Gear Inspection Machines los ntsuas qhov tsis muaj, txiav tawm lub hom phiaj tsim qauv (xws li hloov pauv profile), thiab tsim ib daim duab CAD tshiab rau kev tsim khoom.
Q: Dab tsi yog koj lub sijhawm coj mus kuaj rau kev txiav txim?
A: Rau cov qauv lossis cov khoom me me, peb lub sijhawm ua haujlwm yog 2-3 lub lis piam. Rau kev tsim khoom loj, feem ntau yog 4-5 lub lis piam, nyob ntawm qhov nyuaj ntawm kev kho cua sov thiab qhov yuav tsum tau ua kom tiav. Peb kuj muab cov kev pabcuam ceev ceev rau kev hloov kho sai.
Cim npe nrov: Tuam Tshoj carbon steel iav manufacturers, lwm tus neeg, Hoobkas
