Hansheng automation, ib tug kws ua haujlwm ntawm cov khoom sib xyaw ua kom luam yeeb thiab tsom rau qhov siab cnc machining tshuab los muab cov kev daws teeb meem customized. Cov iav tsim khoom siv Kashifuji KPS30 cov cuab yeej siv, muaj peev xwm ntawm ISO chav kawm 5 siab}} precension machining (module 0.1 {5.0). CNC Machining muaj peev xwm suav nrog Ultra- ± 0.00 0.002 hli) thiab}}} style hlau hlau-txiav cov khoom siv. Peb kuj muab cov xuab zeb, poob ua npuas ncauj poob, thiab lub ntiajteb txawj nqus casting cov txheej txheem (qhov loj tshaj 3800 × 1500mm, nrog ib qho kev ua siab ntev ntawm ± 0.03mm). Peb muab cov kev pabcuam sib xyaw ua ke los ntawm kos duab tshuaj xyuas rau cov khoom khov kho.
Dab tsi yog cncntaub
CNC Machining yog kev siv tshuab cnc macheration uas tswj cov tshuab cov cuab yeej kom tiav kev tsim kho los ntawm cov lus qhia digital. Ntawm nws cov tub ntxhais, CAD tus qauv hloov mus rau hauv ib qho g- code program uas drives nrog micron {2 ± 0. 0.001 hli). Piv nrog tsoos machining ua haujlwm, CNC Machining txhawb nqa 3 {{{}} axis rau 5-axis txuas, uas tuaj yeem ua cov txheej txheem av loj thiab muab kauv. Nws tseem tuaj yeem siv cov ntaub ntawv sib txawv, xws li hlau xws li txhuas, hlau, cov ntaub ntawv yas xws li peek thiab abs, thiab lwm yam khoom siv. Nyob rau tib lub sijhawm, CNC machining thev naus laus zis tuaj yeem ua tau zoo thiab txuas ntxiv ua khoom siv, uas yog tsim nyog rau cov khoom ntim siab.
Cov txheej txheem ntawm CNC Machining
1. Cad qauv
Siv 3D qauv software solidworks / Autocad los tsim cov qauv 3D ntawm cov khoom lag luam kom raug.
2. Cam Programming
Tus qauv yog import rau hauv mastercam / ug los tsim lub cuab yeej thiab tso zis ua g {}} code, uas yog siv los tsav cnc machining cuab yeej siv zog. Cegour txheej yog siv rau rouging milling (qhov tob ntawm txiav 2-5 mm) thiab muab kauv interpolation (nto rougness ra tsawg dua los yog sib npaug rau 0.8 μm) yog siv rau kev ua tiav.
3. TSHUAB SETINGS
Cov kauj ruam no tsim qauv kev xaiv thiab chaw ntsuas hluav taws xob. Clamps tuaj yeem raug xaiv nrog lub tshuab nqus tsev, Vises, Fixtures tshwj xeeb, thiab ntau dua. Txhawm rau ntsuas cov cuab yeej, kev ua haujlwm hauv lub tshuab ua ntej ua ntej tshaj tawm tias ntau{{4}} cuab yeej siv rau txhua lub sijhawm nws yog machined.
4. Kev ua tiav
Thaum machining, nws yog ib qho tsim nyog yuav tsum tau siv cov sensors los saib xyuas cov kev coj ntawm lub cuab yeej hauv lub sijhawm, nrog rau kev tswj hwm qhov txiav ceev ntawm cov cuab yeej, uas txawv rau cov khoom siv sib txawv. Kev txiav ceev ntawm aluminium alloy yog 2000-5000mm / min, Stainless hlau yog 800-1500mm / min, ntxaiv qhov ntau dua lossis sib npaug ntawm 3000RPM).
5. Kev Soj Ntsuam Zoo
Precision cov twj paj nruag xws li kauv micrometer, peb {} lub make roughness kuaj,} roughness testen thiab sib npaug ntawm 0.4 μm rau qhov chaw ntsuas). Ib lub spectrometer yog siv los txiav txim siab seb puas muaj qhov tsis xws luag nyob rau hauv cov khoom tiav.
6. Ncej -} cov txheej txheem kho
Cov khoom tiav lawm kuj yuav tsum tau ua tiav, xws li anodizing, xws li kub plating, chrome plating, etc.) rau kev ua hlau. Txog kev siv cov yas ua, nws yog kom tshem tawm burrs, laminate thiab lwm yam haujlwm.
7. Cov Khoom Tshuaj Ntsuam Xyuas
Cov kev ntsuam xyuas yog nqa tawm ntawm cov qauv ntawm cov txheej txheem los xyuas kom meej tias cov khoom tuaj yeem ua kom tau raws li cov neeg yuav tsum ua haujlwm tiag tiag.
Feem ntau siv cnc machining khoom
Muaj tsib hom khoom siv CNC machining feem ntau siv nyob rau hauv peb lub Hoobkas, uas yog tsib}}} ceev milling tshuab, hlau txiav, thiab laser txiav tshuab. Cov hauv qab no sib piv cov haujlwm thiab cov yam ntxwv ntawm txhua ntawm cov khoom siv no.
|
Ntaus Yam |
Cov yam ntxwv |
Cov Khoom Taw Qhia |
Teb ntawm daim ntawv thov |
|
Tsib {- Axis Machining Chaw |
Txoj kab txuas sib xyaw ua ke machining (Impeller / Pwm Cav) |
Qhov chaw ua hauj lwm yog ± 0.003mm |
Aerospace, Automotive Xyaw |
|
Mill -} Tig Machine |
Tig + milling tau ua tiav hauv ib clamping |
C {- Axis Teeb Meem Kev ± 1 Arc Thib Ob |
Lub zog hluav taws xob hluav taws xob tshiab, lub ntsej muag prefts |
|
Siab -} sai milling tshuab |
Ua tau tej yam txiav txhuas rho tawm (phab ntsa tuab tsawg dua lossis sib npaug rau 3 hli) |
Txiav Speed5000mm / Min |
3C Khoom Plhaub Cov Plhaub Thiab Cov Tshuab Cua Sov |
|
Hlau Edm |
Precision Machines ntawm Siab Siab - Cov Khoom Siv Hardness (Hardened Hlau / cemented carbide) |
Daj rohynessca tsawg dua los yog sib npaug rau 0.2μm |
Precision Pwm, Zog |
|
Laser Tej Tshuab |
Tsis -} Hu rau Sheet Txiav (Cov pa roj carbon tsawg dua los yog sib npaug rau 20mm) |
Qhov dav ntawm cov hlais tsawg dua lossis sib npaug rau 0.1mm |
Daim Ntawv Hlau Khoom, Hniav Panels zoo nkauj |
Cov khoom siv xaiv
CNC Machining tuaj yeem xaiv rau cov ntawv thov sib txawv ntawm cov khoom siv cov khoom siv cov ncauj lus, kom tau txais kev ntsuas kom zoo dua qub, thiab tom qab ntawd, tooj liab cov ntaub ntawv yuav tsum tau siv hauv koj qhov project.
|
khoom |
Cov Qauv Uas Siv |
Ntom ntom (g / cm³) |
Tensile lub zog (mpa) |
Thermal conductivity (w / min k) |
Cov Kev Siv Raug Raug |
yam uas pab |
kev txwv |
|
Aluminium Alloy |
6061-T6, 7075-T6, 5052-H32 |
2.6-2.8 |
240-570 |
120-200 |
Aerospace cov qauv sibts, Automotive nkhaus |
Kev hnyav (ceev ≈ 1/3 ntawm cov hlau), muaj zog tshwj xeeb |
Kev tsis zoo corrosion resistance (anodize yuav tsum tau) |
|
Stainless hlau |
304, 316L, 17-4 -ph |
7.9-8.0 |
505-1300 |
15-25 |
Cov Cuab Yeej Kho Mob, Li Qub |
Corrosion resistant (316L Chloride ion corrosion resistant) |
Tseem ceeb ua haujlwm hardening (30% cov cuab yeej tshiab dua) |
|
Titanium Alloy |
Ti6al4V, TI-3AL-2.5V |
4.4-4.5 |
895-1000 |
6-7 |
Aviation fasteners, cov pob qij taw dag |
Biocompible, kub tsis kam (tsawg dua los yog sib npaug rau 450 degree) |
Txom nyem thermal conductivity (nquag txiav cov cua sov ua - Up) |
|
Tooj liab alloys |
H62 Brass, C110 Tooj |
8.4-8.9 |
330-350 |
120-400 |
Cov Hluav Taws Xob Hluav Taws Xob, Hluav Taws Xob |
Cov Hluav Taws Xob Hluav Taws Xob Thiab Cov Hluav Taws Xob Uas Thob Ua Haujlwm (Tooj Ua Haujlwm Zoo Tshaj Ntau Dua lossis Sib Luag Rau 58ms / Txiv neej |
Yooj yim rau oxidize (yuav tsum tau muaj kev tiv thaiv saum npoo av) |
|
Engineering Hniav |
Peek, PC, ABS |
1.1-1.4 |
60-100 |
0.2-0.5 |
Semiconductor fixtures, insulating seem |
Tshuaj lom neeg tsis kam (peek tsis kam rau cov kua qaub muaj zog thiab alkalis) |
High coefficient ntawm thermal expansion (kev ua haujlwm yuav tsum muaj cua txias thiab ntsuas kub) |
Cov FAQ
Q: Koj lub cnc machining raug ua tau raws txoj kev nruj yuav tsum tau ua cov luam yeeb ntim tshuab luam yeeb?
A: kiag li. Peb lub cnc machining npog tag nrho cov kev ntsuas tshwj xeeb: ultra {1} {{1,5mm, thiab kev hloov kho dav dav ntawm ± 0.01mm. Qhov no ua tau raws li kev ua kom zoo rau cov tshuaj txhuam haus luam yeeb uas yuav tsum tau sib kis (xws li Cam Dividers thiab zog). Tsis tas li ntawd, cov ntsiab lus tshwm sim Cheebtsam (xws li Harmonic Reducers nrog rau 5 arc feeb los yog sib npaug siv iav kuaj cov iav thiab peb-sab tshuab ntsuas tshuab thiab peb seem.
Q: Cov ntaub ntawv twg koj xav kom ua luam yeeb ntim tshuab?
A: Raws li cov "kev tu cev, corrosion tsis kam, thiab cov kav hlau ntim cov hauv qab no: peb pom zoo cov hlau hauv qab no (304/260 {5} T6), thiab tooj dag. Peb tuaj yeem muab cov ntaub ntawv xaiv cov ntaub ntawv raws li cov kev ua haujlwm tshwj xeeb ntawm ib feem thiab sib phim machining kev kho mob rau cov hlau tsis sib xws rau cov hlau tsis sib xws).
Q: Kuv xav tau cov ntaub ntawv dab tsi los kho cov khoom siv CNC rau cov luam yeeb ntim tshuab? Ntev npaum li cas tus txheej txheem coj?
A: 2D / 3D kos duab (xws li CAD / Solidworks hom) yog qhov yuav tsum tau, hais txog kev ua phem, thiab kev ua haujlwm (xws li quab yuam thiab kub). Yog tias muaj cov qauv kuaj pom muaj, rov qab kos duab ntawm cov qauv kuj tseem tuaj yeem muab tau.
Cov txheej txheem colicalized muaj peb kauj ruam: ① Kos duab soj ntsuam + cov khoom siv / txheej txheem kev lees paub; - batch pov thawj / kev soj ntsuam; ③ PAWG NTAU LAWM. Lub sijhawm ua tiav tag nrho tuaj yeem ua kom luv los ntawm kev sib tham kom muaj kev xav tau sai.
Q: Koj siv cov khoom dab tsi los ua los ua cov txheej txheem curved (xws li tshwj xeeb {{} Daim ntawv luam tawm cov tshuab sib kis? Koj ua li cas thiaj li ua raws li qhov raug?
A: Complex Curved seem yog feem ntau machined siv tsib {{}} Axis Machining Chaw ± 0.00mm) thiab Western xaim edm machine (lus teb hnub yug). Cov kev txhawb nqa yav dhau los 3 {- 5 axis synchronization thiab tuaj yeem ua tiav nkhaus nto sib sau xws li cams thiab impellers hauv ib qho haujlwm. Cov tom kawg tuaj yeem ua tiav ntawm ra tsawg dua los yog sib npaug rau 0.2μm rau high- cov khoom tawv (xws li cov hlau hardening). Txhawm rau kom ntseeg tau tias yog qhov tseeb, peb siv cov cuab yeej siv tshuab ua kom haum rau lub sijhawm sib txuas ua ke, siv cov ntsuas hluav taws xob ua kom pom tseeb tom qab lub tshuab sib xyaw ua ke
Q: Koj puas tuaj yeem ua koj cov txheej txheem pov tseg tsim cov khoom siv loj loj rau cov luam yeeb ntim ntim tshuab? Dab tsi yog qhov loj tshaj plaws thiab kev ua haujlwm?
A: Yog. Peb muaj cov xuab zeb ua npuas, poob ua npuas ncauj ua npuas, thiab cov nqus nqus cov txheej txheem, thiab tuaj yeem tsim kom loj tshaj plaws ntawm 3800 × 1200 thiab cov hauv paus ntawm cov luam yeeb ntim khoom). Hais txog kev zam kev tswj hwm, peb muaj kev zam dawb ntawm ± 1 hli thiab lub siab ntev ntawm ± 0.03 hli rau kev teev cov ntsiab lus tseem ceeb. Lub casting nto tuaj yeem sib txuas ncaj qha rau CNC precision, txo cov nqi thib ob machining.
Q: Tom qab machining, koj ua li cas thiaj li paub tias qhov zoo ntawm peb cov qauv kev lees txais?
A: Peb siv kev ua tiav "tag nrho {- Ua kev soj ntsuam" kev ntsuas tshuab:
Cov Khoom Siv Raw: spectrometers pov thawj cov hlau muaj pes tsawg leeg (piv txwv li, cov ntsiab lus npib tsib xee hauv stainless hlau, purity ntawm aluminium alloy);
Hauv - txheej txheem kuaj: 100% qhov seem txheej txheem tom qab txiav thawj zaug, thiab 10% piv txwv kev sim thaum ntau lawm;
Kev kuaj cov khoom tiav: Qhov seem tsis zoo (CMM), kev ntsuas ntxhib), thiab kuaj cov iav iav) yog kuaj, thiab daim ntawv tshaj tawm tshuaj ntsuam xyuas tau muab.
Q: Koj puas muab tom qab - kev muag khoom yog tias qhov chaw hnav lossis qhov kev cuam tshuam lossis precision tshwm sim thaum siv?
A: Yog. Peb muab ob {-} lub hlis lav ntawm CNC machined qhov chaw. Yog tias hnav lossis ua kom muaj kev sib txawv tshwm sim thaum lub sijhawm lav vim tsis - tib neeg cov lus, peb yuav kho lossis hloov lawv dawb. Rau ntev - kev koom tes, peb kuj tau muab cov kev tshawb nrhiav thiab kev saib xyuas kev ua haujlwm tsis tu ncua los ua haujlwm tau txuas ntxiv ntawm koj cov pa luam yeeb ntim.
Cim npe nrov: Precision CNC Machining Service, Tuam Tshoj Precision CNC Machining Service tuam txhab Chaw Tsim Tshuaj, Chaw muag khoom, Hoobkas
